ITAC Assessment: NC0580
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ITAC Assessment: NC0580
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Assessment Year 2016
Principal Product Fabricated metal
NAICS 332710: Machine Shops
SIC 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 100
Plant Area 110,000
ft2
Annual Production 330,000
units
Production Hrs. Annual 2,750
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $62,094 835,991
kWh
Electricity Demand $11,218 3,796
kW-mo/yr
Natural Gas $29,449 3,692
MMBtu
Wood $395 1,010
MMBtu
Waste Disposal Costs
Other Liquid (non-haz) $4,330 3,300
gal
TOTAL YEARLY COSTS $107,486
RECOMMENDED SAVINGS* $29,751 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $23,062

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Other Liquid (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.4226: Use / purchase optimum sized compressor $2,781 $4,200 $1,940
26,109
kWh
$841
-
kW-mo/yr
- - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $513 $100 $694
9,334
kWh
$169
-
kW-mo/yr
- $(-150.0) $(-200.0)
03 2.4226: Use / purchase optimum sized compressor $16,544 $29,200 $13,299
178,997
kWh
$3,245
-
kW-mo/yr
- - -
04 2.4239: Eliminate or reduce compressed air usage $110 $400 $110
1,487
kWh
- - - -
05 2.4239: Eliminate or reduce compressed air usage $434 $150 $434
5,841
kWh
- - - -
06 2.2491: Use cooling air which cools hot work pieces for space heating $2,084 $50 $1,675
22,544
kWh
$409
-
kW-mo/yr
- - -
07 3.6192: Use a less expensive method of waste removal $1,280 $1,300 $(-306.0)
(-4,125)
kWh
$(-75.0)
-
kW-mo/yr
$1,661
-
gal
- -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $5,938 $9,207 $4,065
54,717
kWh
$858
-
kW-mo/yr
- - $1,015
09 2.7111: Reduce illumination to minimum necessary levels $67 $100 $67
908
kWh
- - - -
TOTAL RECOMMENDED $29,751 $44,707 $21,978
295,812
kWh
$5,447
-
kW-mo/yr
$1,661
-
gal
$(-150.0) $815
TOTAL IMPLEMENTED $23,062 $38,607 $18,125
243,956
kWh
$4,272
-
kW-mo/yr
- $(-150.0) $815
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Other Liquid (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs