ITAC Assessment: NC0579
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ITAC Assessment: NC0579
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Assessment Year 2016
Principal Product Specialty fabrics
NAICS 313210: Broadwoven Fabric Mills
SIC 2231: Broadwoven Fabric Mills, Wool (Including Dyeing and Finishing)
Sales Range $100
M
to 500
M
# of Employees 229
Plant Area 225,000
ft2
Annual Production 2,385,000
thousand feet
Production Hrs. Annual 6,000
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $561,411 12,105,527
kWh
Electricity Demand $286,872 28,434
kW-mo/yr
Electricity Fees $408 -
Natural Gas $701,092 169,054
MMBtu
TOTAL YEARLY COSTS $1,549,783
RECOMMENDED SAVINGS* $150,485 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $119,915

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.8114: Change rate schedules or other changes in utility service $52,901 $500 $52,901
-
kWh
- - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $46,532 $113,706 $28,584
616,033
kWh
$13,873
-
kW-mo/yr
- - $4,075
03 2.1311: Replace electrically-operated equipment with fossil fuel equipment $17,247 $50,000 $16,701
360,000
kWh
$7,337
-
kW-mo/yr
$(-6,791.0)
-
MMBtu
- -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,076 $200 $4,776
102,948
kWh
$2,100
-
kW-mo/yr
- $(-500.0) $(-300.0)
05 2.4231: Reduce the pressure of compressed air to the minimum required $6,661 $8,900 $4,628
99,751
kWh
$2,033
-
kW-mo/yr
- - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $1,575 $3,000 $571
12,309
kWh
$1,004
-
kW-mo/yr
- - -
07 2.2437: Recover waste heat from equipment $4,983 $4,000 - - $4,983
-
MMBtu
- -
08 2.4151: Develop a repair/replace policy $2,622 $5,865 $1,822
39,257
kWh
$800
-
kW-mo/yr
- - -
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,679 $230 $1,167
25,154
kWh
$512
-
kW-mo/yr
- - -
10 2.2113: Repair or replace steam traps $7,750 $8,500 - - $12,450
-
MMBtu
$(-1,250.0) $(-3,450.0)
11 2.2135: Repair and eliminate steam leaks $2,459 $1,000 - - $2,459
-
MMBtu
- -
TOTAL RECOMMENDED $150,485 $195,901 $111,150
1,255,452
kWh
$27,659
-
kW-mo/yr
$13,101
-
MMBtu
$(-1,750.0) $325
TOTAL IMPLEMENTED $119,915 $132,771 $88,654
770,547
kWh
$17,777
-
kW-mo/yr
$14,909
-
MMBtu
$(-1,750.0) $325
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs