ITAC Assessment: IA0404
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ITAC Assessment: IA0404
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Assessment Year 2007
Principal Product Aluminum and Magnesium Castings
NAICS 331524: Aluminum Foundries (except Die-Casting)
SIC 3365: Aluminum Foundries
Sales Range $10
M
to 50
M
# of Employees 432
Plant Area 240,000
ft2
Annual Production 25,000
pieces
Production Hrs. Annual 5,460
hrs
Location (State) Minnesota

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $590,912 13,685,638
kWh
Electricity Demand $206,963 32,040
kW-mo/yr
Natural Gas $742,252 87,683
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $91,909 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $86,197

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $1,930 $30 $1,371
31,739
kWh
$559
-
kW-mo/yr
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $11,029 $1,440 $8,295
191,699
kWh
$2,734
-
kW-mo/yr
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $8,817 $9,533 $6,633
153,535
kWh
$2,184
-
kW-mo/yr
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $38,557 $38,557 $29,007
671,460
kWh
$9,550
-
kW-mo/yr
-
05 2.4133: Use most efficient type of electric motors $1,428 $495 $1,132
19,358
kWh
$296
-
kW-mo/yr
-
06 2.2511: Insulate bare equipment $5,712 $592 - - $5,712
-
MMBtu
07 2.7314: Reduce ventilation air $24,436 $4,500 - - $24,436
-
MMBtu
TOTAL RECOMMENDED $91,909 $55,147 $46,438
1,067,791
kWh
$15,323
-
kW-mo/yr
$30,148
-
MMBtu
TOTAL IMPLEMENTED $86,197 $54,555 $46,438
1,067,791
kWh
$15,323
-
kW-mo/yr
$24,436
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs