| Assessment Year | 2016 |
|---|---|
| Principal Product | Press belts |
| NAICS | 313210: Broadwoven Fabric Mills |
| SIC | 2221: Broadwoven Fabric Mills, Manmade Fiber and Silk |
| Sales Range | $50 M to 100M |
| # of Employees | 225 |
| Plant Area |
305,000
ft2
|
| Annual Production | 1,500,000
lb
|
| Production Hrs. Annual | 8,736
hrs
|
| Location (State) | South Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,571,631 | 19,039,200 |
kWh
|
$0.083 |
| Electricity Demand | $468,614 | 34,437 |
kW-mo/yr
|
$13.61 |
| Natural Gas | $328,536 | 54,970 |
MMBtu
|
$5.98 |
| TOTAL YEARLY COSTS | $2,368,781 | |||
| RECOMMENDED SAVINGS* | $474,363 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $308,171 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $231,779 | $419,073 |
$170,693
2,069,009
kWh
|
$41,731
-
kW-mo/yr
|
- | - | $19,355 | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $54,183 | $44,349 |
$42,724
517,870
kWh
|
$9,682
-
kW-mo/yr
|
- | - | $1,777 | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,757 | $5,000 |
$1,778
21,550
kWh
|
$402
-
kW-mo/yr
|
- | - | $1,577 | |
| 04 | 2.7228: Avoid introducing hot, humid, or dirty air into hvac system | $52,211 | $10,000 |
$13,189
159,871
kWh
|
$3,935
-
kW-mo/yr
|
$35,087
-
MMBtu
|
- | - | |
| 05 | 2.3416: Use combined cycle gas turbine generator sets with waste heat boilers connected to turbine exhaust | $107,179 | $300,000 |
$136,937
1,659,840
kWh
|
$31,031
-
kW-mo/yr
|
$(-59,289.0)
-
MMBtu
|
- | $(-1,500.0) | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,988 | $100 |
$2,436
29,531
kWh
|
$552
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $788 | $200 |
$1,279
15,498
kWh
|
$289
-
kW-mo/yr
|
- | $(-300.0) | $(-480.0) | |
| 08 | 2.2437: Recover waste heat from equipment | $6,802 | $12,000 | - | - |
$6,802
-
MMBtu
|
- | - | |
| 09 | 2.2135: Repair and eliminate steam leaks | $2,230 | $1,000 | - | - |
$2,230
-
MMBtu
|
- | - | |
| 10 | 2.1233: Analyze flue gas for proper air/fuel ratio | $4,287 | $2,000 | - | - |
$4,287
-
MMBtu
|
- | - | |
| 11 | 2.4151: Develop a repair/replace policy | $4,453 | $4,256 |
$3,630
44,002
kWh
|
$823
-
kW-mo/yr
|
- | - | - | |
| 12 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $3,706 | $230 |
$3,022
36,625
kWh
|
$684
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $474,363 | $798,208 |
$375,688
4,553,796
kWh
|
$89,129
-
kW-mo/yr
|
$(-10,883.0)
-
MMBtu
|
$(-300.0) | $20,729 | ||
| TOTAL IMPLEMENTED | $308,171 | $476,208 |
$225,562
2,734,085
kWh
|
$54,163
-
kW-mo/yr
|
$6,517
-
MMBtu
|
$(-300.0) | $22,229 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs