ITAC Assessment: NC0558
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ITAC Assessment: NC0558
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Assessment Year 2015
Principal Product Molded rubber
NAICS 339991: Gasket, Packing, and Sealing Device Manufacturing
SIC 3053: Gaskets, Packing, and Sealing Devices
Sales Range $10
M
to 50
M
# of Employees 35
Plant Area 26,250
ft2
Annual Production 500,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $244,258 5,846,400
kWh
Electricity Demand $237,812 12,208
kW-mo/yr
Natural Gas $60,969 7,065
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $123,577 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $29,030

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.2437: Recover waste heat from equipment $28,923 $17,820 $14,968
358,080
kWh
$13,955
-
kW-mo/yr
- - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,925 $300 $3,471
83,030
kWh
$3,234
-
kW-mo/yr
- $(-300.0) $(-480.0)
03 2.2437: Recover waste heat from equipment $16,078 $5,000 - - $16,078
-
MMBtu
- -
04 2.4239: Eliminate or reduce compressed air usage $1,981 $1,000 $1,025
24,540
kWh
$956
-
kW-mo/yr
- - -
05 2.4226: Use / purchase optimum sized compressor $3,947 $6,425 $3,947
94,415
kWh
- - - -
06 2.4239: Eliminate or reduce compressed air usage $44 $120 $44
1,056
kWh
- - - -
07 2.1311: Replace electrically-operated equipment with fossil fuel equipment $63,599 $250,000 $45,079
1,078,423
kWh
$60,833
-
kW-mo/yr
$(-42,313.0)
-
MMBtu
- -
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,031 $227 $1,051
25,154
kWh
$980
-
kW-mo/yr
- - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $296 $80 $89
2,135
kWh
$57
-
kW-mo/yr
- - $150
10 2.7142: Utilize higher efficiency lamps and/or ballasts $288 $372 $138
3,294
kWh
$128
-
kW-mo/yr
- - $22
11 2.7142: Utilize higher efficiency lamps and/or ballasts $145 $716 $57
1,361
kWh
$88
-
kW-mo/yr
- - -
12 2.7142: Utilize higher efficiency lamps and/or ballasts $320 $1,595 $274
6,552
kWh
- - - $46
TOTAL RECOMMENDED $123,577 $283,655 $70,143
1,678,040
kWh
$80,231
-
kW-mo/yr
$(-26,235.0)
-
MMBtu
$(-300.0) $(-262.0)
TOTAL IMPLEMENTED $29,030 $14,715 $9,027
215,941
kWh
$4,487
-
kW-mo/yr
$16,078
-
MMBtu
$(-300.0) $(-262.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs