ITAC Assessment: AS0205
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ITAC Assessment: AS0205
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Assessment Year 1997
Principal Product Anodizing
NAICS
n/a
SIC 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring
Sales Range $5
M
to 10
M
# of Employees 150
Plant Area 60,000
ft2
Annual Production 1,036,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Arizona

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $332,834 4,523,447
kWh
Electricity Demand $19,600 11,135
kW-mo/yr
Electricity Fees $24,146 -
Natural Gas $9,574 1,715
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $53,613 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $17,017

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings
01 2.7228: Avoid introducing hot, humid, or dirty air into hvac system $11,182 $2,080 $7,607
154,748
kWh
$3,575
-
kW-mo/yr
- - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $5,290 $7,006 $4,375
88,804
kWh
$915
-
kW-mo/yr
- - - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $815 $70 $623
12,603
kWh
$192
-
kW-mo/yr
- - - -
04 2.4133: Use most efficient type of electric motors $2,230 $1,092 $1,806
36,635
kWh
$424
-
kW-mo/yr
- - - -
05 2.7232: Replace existing hvac unit with high efficiency model $8,943 $7,500 $7,218
146,835
kWh
$1,725
-
kW-mo/yr
- - - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $714 $40 $578
11,723
kWh
$136
-
kW-mo/yr
- - - -
07 2.7111: Reduce illumination to minimum necessary levels $1,901 $70 $1,279
26,084
kWh
$622
-
kW-mo/yr
- - - -
08 2.7135: Install occupancy sensors $1,348 $1,425 $1,208
24,619
kWh
$140
-
kW-mo/yr
- - - -
09 3.4113: Treat and reuse rinse waters $4,004 $950 - - $4,004
-
Tgal
- - -
10 3.1191: Change procedures / equipment / operating conditions $15,110 $4,500 - - - $5,360
-
lb
$9,750 -
11 3.6192: Use a less expensive method of waste removal $2,076 $30 - - - - - $2,076
TOTAL RECOMMENDED $53,613 $24,763 $24,694
502,051
kWh
$7,729
-
kW-mo/yr
$4,004
-
Tgal
$5,360
-
lb
$9,750 $2,076
TOTAL IMPLEMENTED $17,017 $3,312 $10,614
215,709
kWh
$4,327
-
kW-mo/yr
- - - $2,076
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs