ITAC Assessment: NC0554
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ITAC Assessment: NC0554
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Assessment Year 2015
Principal Product Extruded plastics
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 75
Plant Area 111,327
ft2
Annual Production 2,000,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $394,353 9,622,800
kWh
Electricity Demand $285,963 16,951
kW-mo/yr
Natural Gas $33,725 3,782
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $43,804 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $23,507

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $5,085 $12,500 $5,085
124,030
kWh
- - - -
02 2.2511: Insulate bare equipment $10,751 $8,568 $10,751
262,208
kWh
- - - -
03 2.2437: Recover waste heat from equipment $1,597 $4,400 - - $1,597
-
MMBtu
- -
04 2.2437: Recover waste heat from equipment $8,465 $12,000 - - $8,465
-
MMBtu
- -
05 2.7313: Recycle air for heating, ventilation and air conditioning $3,916 $4,500 - - $3,916
-
MMBtu
- -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,384 $100 $4,019
98,024
kWh
$2,265
-
kW-mo/yr
- $(-600.0) $(-300.0)
07 2.4239: Eliminate or reduce compressed air usage $5,043 $9,000 $2,371
57,834
kWh
$2,672
-
kW-mo/yr
- - -
08 2.4239: Eliminate or reduce compressed air usage $147 $150 $147
3,594
kWh
- - - -
09 2.7111: Reduce illumination to minimum necessary levels $587 $100 $345
8,410
kWh
$194
-
kW-mo/yr
- - $48
10 2.4151: Develop a repair/replace policy $2,829 $4,258 $1,809
44,123
kWh
$1,020
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $43,804 $55,576 $24,527
598,223
kWh
$6,151
-
kW-mo/yr
$13,978
-
MMBtu
$(-600.0) $(-252.0)
TOTAL IMPLEMENTED $23,507 $33,408 $11,060
269,771
kWh
$3,285
-
kW-mo/yr
$10,062
-
MMBtu
$(-600.0) $(-300.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs