ITAC Assessment: NC0553
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ITAC Assessment: NC0553
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Assessment Year 2015
Principal Product Aerosol valves
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 250
Plant Area 205,000
ft2
Annual Production 900,000,000
pieces
Production Hrs. Annual 7,200
hrs
Location (State) South Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,033,626 24,610,680
kWh
Electricity Demand $502,902 46,663
kW-mo/yr
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $114,014 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $110,554

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.8114: Change rate schedules or other changes in utility service $63,028 $500 $63,028
-
kWh
- - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $23,894 $68,084 $11,979
285,226
kWh
$5,397
-
kW-mo/yr
- $6,518
03 2.7111: Reduce illumination to minimum necessary levels $5,721 $1,206 $3,551
84,546
kWh
$1,519
-
kW-mo/yr
- $651
04 2.7142: Utilize higher efficiency lamps and/or ballasts $542 $160 $180
4,275
kWh
$63
-
kW-mo/yr
- $299
05 2.7135: Install occupancy sensors $432 $694 $432
10,296
kWh
- - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $363 $1,170 $254
6,048
kWh
$109
-
kW-mo/yr
- -
07 2.2511: Insulate bare equipment $5,143 $9,886 $5,143
122,472
kWh
- - -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $10,396 $200 $8,121
193,363
kWh
$3,475
-
kW-mo/yr
$(-720.0) $(-480.0)
09 2.4239: Eliminate or reduce compressed air usage $971 $2,000 $680
16,189
kWh
$291
-
kW-mo/yr
- -
10 2.4231: Reduce the pressure of compressed air to the minimum required $314 $100 $220
5,244
kWh
$94
-
kW-mo/yr
- -
11 2.3132: Recharge batteries on during off-peak demand periods $1,035 $200 $801
-
kWh
$234
-
kW-mo/yr
- -
12 2.4151: Develop a repair/replace policy $2,175 $4,256 $1,523
36,266
kWh
$652
-
kW-mo/yr
- -
TOTAL RECOMMENDED $114,014 $88,456 $95,912
763,925
kWh
$11,834
-
kW-mo/yr
$(-720.0) $6,988
TOTAL IMPLEMENTED $110,554 $82,100 $93,489
706,226
kWh
$10,797
-
kW-mo/yr
$(-720.0) $6,988
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs