| Assessment Year | 2015 |
|---|---|
| Principal Product | Cigarettes |
| NAICS | 312230: Tobacco Manufacturing |
| SIC | 2111: Cigarettes |
| Sales Range | greater than $500 M |
| # of Employees | 1,800 |
| Plant Area |
673,000
ft2
|
| Annual Production | 130,000,000,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $7,762,257 | 238,308,000 |
kWh
|
$0.033 |
| Electricity Demand | $7,490,659 | 439,069 |
kW-mo/yr
|
$17.06 |
| Natural Gas | $4,859,416 | 846,798 |
MMBtu
|
$5.74 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $2,668,947 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $289,518 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $1,792,252 | $500,000 |
$463,773
14,053,730
kWh
|
$358,787
-
kW-mo/yr
|
$969,692
-
MMBtu
|
- | - | - | |
| 02 | 2.2614: Use cooling tower or economizer to replace chiller cooling | $174,643 | $100,000 |
$88,338
2,676,899
kWh
|
$91,305
-
kW-mo/yr
|
- | - | $(-5,000.0) | - | |
| 03 | 2.2628: Utilize a less expensive cooling method | $49,347 | $200,000 |
$24,262
735,200
kWh
|
$25,085
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.2628: Utilize a less expensive cooling method | $13,541 | $30,000 |
$6,658
201,750
kWh
|
$6,883
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.4239: Eliminate or reduce compressed air usage | $1,960 | $6,000 |
$1,960
59,400
kWh
|
- | - | - | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $99,030 | $1,000 |
$55,509
1,682,081
kWh
|
$57,321
-
kW-mo/yr
|
- | $(-12,000.0) | $(-1,800.0) | - | |
| 07 | 2.2437: Recover waste heat from equipment | $71,338 | $65,000 | - | - |
$71,338
-
MMBtu
|
- | - | - | |
| 08 | 2.1243: Use heat from boiler blowdown to preheat boiler feed water | $86,285 | $45,000 | - | - |
$42,477
-
MMBtu
|
- | - |
$43,808
-
Tgal
|
|
| 09 | 2.3321: Use steam pressure reduction to generate power | $67,578 | $150,000 |
$52,272
1,584,000
kWh
|
$54,046
-
kW-mo/yr
|
$(-33,740.0)
-
MMBtu
|
- | $(-5,000.0) | - | |
| 10 | 2.2437: Recover waste heat from equipment | $105,601 | $192,000 | - | - |
$105,601
-
MMBtu
|
- | - | - | |
| 11 | 2.7111: Reduce illumination to minimum necessary levels | $3,528 | $150 |
$1,784
54,075
kWh
|
$1,264
-
kW-mo/yr
|
- | - | $480 | - | |
| 12 | 2.7124: Make a practice of turning off lights when not needed | $165,594 | $3,000 |
$138,747
4,204,440
kWh
|
- | - | - | $26,847 | - | |
| 13 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,081 | $320 |
$282
8,550
kWh
|
$200
-
kW-mo/yr
|
- | - | $599 | - | |
| 14 | 2.4151: Develop a repair/replace policy | $20,285 | $42,560 |
$9,973
302,214
kWh
|
$10,312
-
kW-mo/yr
|
- | - | - | - | |
| 15 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $16,884 | $2,813 |
$8,301
251,543
kWh
|
$8,583
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $2,668,947 | $1,337,843 |
$851,859
25,813,882
kWh
|
$613,786
-
kW-mo/yr
|
$1,155,368
-
MMBtu
|
$(-12,000.0) | $16,126 |
$43,808
-
Tgal
|
||
| TOTAL IMPLEMENTED | $289,518 | $47,030 |
$206,295
6,251,360
kWh
|
$69,097
-
kW-mo/yr
|
- | $(-12,000.0) | $26,126 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs