ITAC Assessment: BD0071
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ITAC Assessment: BD0071
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Assessment Year 1996
Principal Product Tube Assembly and Machined Parts
NAICS
n/a
SIC 3443: Fabricated Plate Work (Boiler Shops)
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 90,000
ft2
Annual Production 2,000
ton
Production Hrs. Annual 5,200
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $108,948 2,064,478
kWh
Electricity Demand $13,677 5,762
kW-mo/yr
Electricity Fees $654 -
Natural Gas $19,807 4,639
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $24,854 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Consumption Savings
01 2.4133: Use most efficient type of electric motors $5,364 $14,830 $4,818
132,474
kWh
$546
-
kW-mo/yr
- -
02 2.1311: Replace electrically-operated equipment with fossil fuel equipment $5,243 $7,000 $7,966
218,933
kWh
$1,197
-
kW-mo/yr
$(-3,920.0)
-
MMBtu
-
03 2.2437: Recover waste heat from equipment $3,099 $1,500 - - $3,099
-
MMBtu
-
04 2.7491: Insulate glazing, walls, ceilings, and roofs $2,753 $3,689 - - $2,753
-
MMBtu
-
05 2.7135: Install occupancy sensors $1,610 $975 $1,421
38,980
kWh
$189
-
kW-mo/yr
- -
06 2.4221: Install compressor air intakes in coolest locations $506 $500 $444
12,309
kWh
$62
-
kW-mo/yr
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $459 $1,178 $386
7,620
kWh
$73
-
kW-mo/yr
- -
08 3.4115: Recover and reuse cooling water $5,820 $4,500 $(-700.0)
(-19,343)
kWh
- - $6,520
-
Tgal
TOTAL RECOMMENDED $24,854 $34,172 $14,335
390,973
kWh
$2,067
-
kW-mo/yr
$1,932
-
MMBtu
$6,520
-
Tgal
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs