| Assessment Year | 2015 |
|---|---|
| Principal Product | Socks |
| NAICS | 315110: Hosiery and Sock Mills |
| SIC | 2252: Hosiery, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 300 |
| Plant Area |
450,000
ft2
|
| Annual Production | 46,000,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $440,640 | 8,819,850 |
kWh
|
$0.050 |
| Electricity Demand | $178,876 | 20,924 |
kW-mo/yr
|
$8.55 |
| Natural Gas | $309,821 | 50,820 |
MMBtu
|
$6.10 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $56,128 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $14,427 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $33,570 | $50,000 |
$33,570
671,400
kWh
|
- | - | - | - | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $6,024 | $100 |
$4,489
89,776
kWh
|
$1,535
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,425 | $100 |
$3,223
64,454
kWh
|
$1,102
-
kW-mo/yr
|
- | $(-600.0) | $(-300.0) | |
| 04 | 2.4239: Eliminate or reduce compressed air usage | $675 | $1,800 |
$675
13,508
kWh
|
- | - | - | - | |
| 05 | 2.2511: Insulate bare equipment | $3,947 | $2,800 | - | - |
$3,947
-
MMBtu
|
- | - | |
| 06 | 2.2113: Repair or replace steam traps | $2,433 | $11,840 | - | - |
$3,100
-
MMBtu
|
$(-667.0) | - | |
| 07 | 2.7111: Reduce illumination to minimum necessary levels | $883 | $500 |
$578
11,550
kWh
|
$226
-
kW-mo/yr
|
- | - | $79 | |
| 08 | 2.7135: Install occupancy sensors | $88 | $100 |
$88
1,760
kWh
|
- | - | - | - | |
| 09 | 2.5194: Redesign process | $461 | $2,000 |
$99
1,971
kWh
|
$23
-
kW-mo/yr
|
- | $200 | $139 | |
| 10 | 2.4151: Develop a repair/replace policy | $2,028 | $4,256 |
$1,511
30,221
kWh
|
$517
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,688 | $281 |
$1,258
25,154
kWh
|
$430
-
kW-mo/yr
|
- | - | - | |
| 12 | 2.7232: Replace existing hvac unit with high efficiency model | $231 | $1,000 |
$187
3,738
kWh
|
$44
-
kW-mo/yr
|
- | - | - | |
| 13 | 2.3132: Recharge batteries on during off-peak demand periods | $675 | $200 |
$412
-
kWh
|
$263
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $56,128 | $74,977 |
$46,090
913,532
kWh
|
$4,140
-
kW-mo/yr
|
$7,047
-
MMBtu
|
$(-1,067.0) | $(-82.0) | ||
| TOTAL IMPLEMENTED | $14,427 | $20,477 |
$6,591
123,567
kWh
|
$2,356
-
kW-mo/yr
|
$7,047
-
MMBtu
|
$(-1,267.0) | $(-300.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs