| Assessment Year | 2014 |
|---|---|
| Principal Product | Fabricated metal parts |
| NAICS | 331221: Rolled Steel Shape Manufacturing |
| SIC | 3499: Fabricated Metal Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 150 |
| Plant Area |
240,000
ft2
|
| Annual Production | 500,000
pieces
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | South Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $148,886 | 3,860,677 |
kWh
|
$0.039 |
| Electricity Demand | $94,592 | 8,307 |
kW-mo/yr
|
$11.39 |
| Electricity Fees | $192 | - |
|
- |
| Natural Gas | $157,614 | 19,505 |
MMBtu
|
$8.08 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $383,232 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $13,222 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.131: Modify process to reduce material use/cost | $156,000 | $600,000 | - | - | - | $216,000 | $(-60,000.0) | - | |
| 02 | 4.321: Optimize production lot sizes and inventories | $78,330 | $120,000 | - | - | - | $10,000 | - | $68,330 | |
| 03 | 2.1224: Replace boiler | $58,620 | $90,000 | - | - |
$58,620
-
MMBtu
|
- | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $30,419 | $146,762 |
$22,550
584,186
kWh
|
$11,086
-
kW-mo/yr
|
- | - | $(-3,217.0) | - | |
| 05 | 2.7124: Make a practice of turning off lights when not needed | $8,560 | $2,500 |
$8,560
221,200
kWh
|
- | - | - | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $944 | $3,012 |
$478
12,247
kWh
|
$232
-
kW-mo/yr
|
- | - | $234 | - | |
| 07 | 2.7135: Install occupancy sensors | $176 | $200 |
$176
4,554
kWh
|
- | - | - | - | - | |
| 08 | 2.2612: Use cooling tower water instead of refrigeration | $11,195 | $20,000 |
$7,505
194,440
kWh
|
$3,690
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $10,387 | $20,000 |
$6,966
180,472
kWh
|
$3,421
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.2437: Recover waste heat from equipment | $14,411 | $12,000 | - | - |
$14,411
-
MMBtu
|
- | - | - | |
| 11 | 2.4231: Reduce the pressure of compressed air to the minimum required | $6,120 | $1,000 |
$4,359
112,922
kWh
|
$1,761
-
kW-mo/yr
|
- | - | - | - | |
| 12 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,179 | $50 |
$2,681
70,560
kWh
|
$1,338
-
kW-mo/yr
|
- | $(-600.0) | $(-240.0) | - | |
| 13 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,803 | $1,935 |
$1,879
48,686
kWh
|
$924
-
kW-mo/yr
|
- | - | - | - | |
| 14 | 2.4151: Develop a repair/replace policy | $2,088 | $4,256 |
$1,400
36,266
kWh
|
$688
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $383,232 | $1,021,715 |
$56,554
1,465,533
kWh
|
$23,140
-
kW-mo/yr
|
$73,031
-
MMBtu
|
$225,400 | $(-63,223.0) | $68,330 | ||
| TOTAL IMPLEMENTED | $13,222 | $6,197 |
$9,573
248,969
kWh
|
$4,255
-
kW-mo/yr
|
- | $(-600.0) | $(-6.0) | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs