ITAC Assessment: NC0522
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ITAC Assessment: NC0522
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Assessment Year 2014
Principal Product Rebuilt engines
NAICS 336310: Motor Vehicle Gasoline Engine and Engine Parts Manufacturing
SIC 3519: Internal Combustion Engines, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 91
Plant Area 36,000
ft2
Annual Production 1,000
pieces
Production Hrs. Annual 4,000
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $48,450 716,400
kWh
Electricity Demand $16,700 3,975
kW-mo/yr
Electricity Fees $2,135 -
Natural Gas $36,750 4,022
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $17,611 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $5,237

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
01 3.4115: Recover and reuse cooling water $3,379 $6,500 - - $900
-
MMBtu
$2,479
-
Tgal
- -
02 2.1311: Replace electrically-operated equipment with fossil fuel equipment $4,436 $5,000 $4,869
72,021
kWh
$2,381
-
kW-mo/yr
$(-2,814.0)
-
MMBtu
- - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $2,823 $1,500 $2,378
35,183
kWh
$445
-
kW-mo/yr
- - - -
04 2.2437: Recover waste heat from equipment $2,016 $3,500 - - $2,016
-
MMBtu
- - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $207 $100 $393
5,819
kWh
$74
-
kW-mo/yr
- - $(-100.0) $(-160.0)
06 2.2437: Recover waste heat from equipment $472 $320 $231
3,420
kWh
$241
-
kW-mo/yr
- - - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $439 $309 $370
5,472
kWh
$69
-
kW-mo/yr
- - - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $797 $208 $376
5,558
kWh
$32
-
kW-mo/yr
- - - $389
09 2.7135: Install occupancy sensors $455 $400 $455
6,732
kWh
- - - - -
10 2.4151: Develop a repair/replace policy $1,616 $4,256 $1,362
20,148
kWh
$254
-
kW-mo/yr
- - - -
11 3.4111: Use closed cycle process to minimize waste water production $971 $3,500 $(-30.0)
(-443)
kWh
$(-52.0)
-
kW-mo/yr
- $1,053
-
Tgal
- -
TOTAL RECOMMENDED $17,611 $25,593 $10,404
153,910
kWh
$3,444
-
kW-mo/yr
$102
-
MMBtu
$3,532
-
Tgal
$(-100.0) $229
TOTAL IMPLEMENTED $5,237 $5,617 $3,487
51,589
kWh
$568
-
kW-mo/yr
- $1,053
-
Tgal
$(-100.0) $229
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs