ITAC Assessment: NC0521
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ITAC Assessment: NC0521
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Assessment Year 2014
Principal Product Fabric for lingerie
NAICS 315190: Other Apparel Knitting Mills
SIC 2254: Knit Underwear and Nightwear Mills
Sales Range $50
M
to 100
M
# of Employees 247
Plant Area 175,000
ft2
Annual Production 300,000,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $497,677 13,168,800
kWh
Electricity Demand $463,942 27,501
kW-mo/yr
Electricity Fees $3,480 -
LPG $971,857 53,781
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $641,448 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $455,314

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings LPG Savings Water Disposal Savings Ancillary Material Cost Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $123,080 $103,307 $10,699
283,049
kWh
$6,851
-
kW-mo/yr
$105,530
-
MMBtu
- -
02 2.4322: Use or replace with energy efficient substitutes $364,896 $1,350,000 - - $69,410
-
MMBtu
$22,182
-
Tgal
$273,304
03 2.3131: Reschedule plant operations or reduce load to avoid peaks $57,030 $40,000 - $57,030
-
kW-mo/yr
- - -
04 2.2414: Use waste heat from hot flue gases to preheat $21,678 $40,000 - - $21,678
-
MMBtu
- -
05 2.2427: Use waste heat from hot flue gases to preheat incoming fluids $41,376 $72,000 $14,311
378,600
kWh
$27,065
-
kW-mo/yr
- - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $2,043 $5,100 $1,080
28,560
kWh
$963
-
kW-mo/yr
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $26,870 $102,717 $11,679
308,977
kWh
$9,298
-
kW-mo/yr
- - $5,893
08 2.7135: Install occupancy sensors $2,313 $650 $2,313
61,182
kWh
- - - -
09 2.4151: Develop a repair/replace policy $2,162 $4,256 $1,142
30,221
kWh
$1,020
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $641,448 $1,718,030 $41,224
1,090,589
kWh
$102,227
-
kW-mo/yr
$196,618
-
MMBtu
$22,182
-
Tgal
$279,197
TOTAL IMPLEMENTED $455,314 $1,502,723 $16,214
428,940
kWh
$68,311
-
kW-mo/yr
$69,410
-
MMBtu
$22,182
-
Tgal
$279,197
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings LPG Savings Water Disposal Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs