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ITAC Assessment: NC0518
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ITAC Assessment: NC0518
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Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
North Carolina State North Carolina State
Assessment Year 2014
Principal Product Whipped cream and freezer pops
NAICS 311412: Frozen Specialty Food Manufacturing
SIC 2038: Frozen Specialties, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 400
Plant Area 65,000
ft2
Annual Production 35,200,000
pieces
Production Hrs. Annual 7,800
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $192,003 4,932,900
kWh
Electricity Demand $120,525 10,440
kW-mo/yr
Natural Gas $147,356 28,014
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,276,268 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,264,997

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 4.441: Install automatic packing equipment $1,248,000 $800,000 - - - $1,248,000 -
02 2.4231: Reduce the pressure of compressed air to the minimum required $8,224 $50 $5,581
143,120
kWh
$2,643
-
kW-mo/yr
- - -
03 2.2437: Recover waste heat from equipment $824 $1,750 - - $824
-
MMBtu
- -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,276 $100 $1,640
42,042
kWh
$776
-
kW-mo/yr
- $(-900.0) $(-240.0)
05 2.4239: Eliminate or reduce compressed air usage $3,126 $5,000 $2,122
54,405
kWh
$1,004
-
kW-mo/yr
- - -
06 2.2444: Use hot process fluids to preheat incoming process fluids $7,321 $15,000 - - $7,321
-
MMBtu
- -
07 2.3131: Reschedule plant operations or reduce load to avoid peaks $524 $100 $255
-
kWh
$269
-
kW-mo/yr
- - -
08 2.4151: Develop a repair/replace policy $2,258 $4,256 $1,532
39,288
kWh
$726
-
kW-mo/yr
- - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $1,951 $7,604 $1,238
31,741
kWh
$713
-
kW-mo/yr
- - -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $1,688 $3,708 $1,158
29,702
kWh
$549
-
kW-mo/yr
- - $(-19.0)
11 2.7142: Utilize higher efficiency lamps and/or ballasts $536 $160 $167
4,275
kWh
$70
-
kW-mo/yr
- - $299
12 2.7134: Use photocell controls $103 $80 $103
2,640
kWh
- - - -
13 2.7135: Install occupancy sensors $437 $774 $437
11,213
kWh
- - - -
TOTAL RECOMMENDED $1,276,268 $838,582 $14,233
358,426
kWh
$6,750
-
kW-mo/yr
$8,145
-
MMBtu
$1,247,100 $40
TOTAL IMPLEMENTED $1,264,997 $816,832 $12,111
304,021
kWh
$5,746
-
kW-mo/yr
- $1,247,100 $40
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs