ITAC Assessment: NC0517
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ITAC Assessment: NC0517
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Assessment Year 2014
Principal Product Trucks
NAICS 333120: Construction Machinery Manufacturing
SIC 3713: Truck and Bus Bodies
Sales Range greater than $500
M
# of Employees 2,500
Plant Area 1,300,000
ft2
Annual Production 27,000
pieces
Production Hrs. Annual 4,500
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,247,975 55,545,600
kWh
Electricity Demand $1,210,965 135,594
kW-mo/yr
Electricity Fees $8,533 -
Natural Gas $1,448,941 247,626
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $194,623 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $151,295

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7111: Reduce illumination to minimum necessary levels $18,930 $1,250 $18,930
467,418
kWh
- - - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $74,398 $162,227 $37,066
915,210
kWh
$16,347
-
kW-mo/yr
- - - $20,985
03 2.7142: Utilize higher efficiency lamps and/or ballasts $47,226 $215,258 $32,772
809,190
kWh
$14,454
-
kW-mo/yr
- - - -
04 3.4111: Use closed cycle process to minimize waste water production $6,998 $2,000 - - - $6,998
-
Tgal
- -
05 2.2437: Recover waste heat from equipment $5,506 $15,200 - - $5,506
-
MMBtu
- - -
06 2.2437: Recover waste heat from equipment $5,090 $12,500 - - $5,090
-
MMBtu
- - -
07 2.2437: Recover waste heat from equipment $3,941 $5,000 - - $3,941
-
MMBtu
- - -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,395 $100 $8,158
201,420
kWh
$4,797
-
kW-mo/yr
- - $(-3,360.0) $(-1,200.0)
09 2.4225: Install common header on compressors $9,004 $8,600 $5,672
140,045
kWh
$3,332
-
kW-mo/yr
- - - -
10 2.3131: Reschedule plant operations or reduce load to avoid peaks $2,346 $200 $540
-
kWh
$1,806
-
kW-mo/yr
- - - -
11 2.2628: Utilize a less expensive cooling method $10,806 $5,000 $4,469
110,250
kWh
$6,337
-
kW-mo/yr
- - - -
12 2.4151: Develop a repair/replace policy $1,458 $4,256 $918
22,666
kWh
$540
-
kW-mo/yr
- - - -
13 2.7142: Utilize higher efficiency lamps and/or ballasts $525 $160 $173
4,275
kWh
$53
-
kW-mo/yr
- - - $299
TOTAL RECOMMENDED $194,623 $431,751 $108,698
2,670,474
kWh
$47,666
-
kW-mo/yr
$14,537
-
MMBtu
$6,998
-
Tgal
$(-3,360.0) $20,084
TOTAL IMPLEMENTED $151,295 $379,035 $97,466
2,393,238
kWh
$37,404
-
kW-mo/yr
- - $(-3,360.0) $19,785
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs