ITAC Assessment: NC0511
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ITAC Assessment: NC0511
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Assessment Year 2014
Principal Product Metal stampings
NAICS 332119: Metal Crown, Closure, and Other Metal Stamping (except Automotive)
SIC 3469: Metal Stampings, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 78
Plant Area 130,000
ft2
Annual Production 1,000,000
pieces
Production Hrs. Annual 8,400
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $296,138 3,030,767
kWh
Electricity Demand $49,590 6,402
kW-mo/yr
Electricity Fees $1,419 -
Natural Gas $67,875 5,880
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $112,048 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
01 4.212: Adopt in-house material generation $53,232 $125,000 $(-82,068.0)
(-840,000)
kWh
$(-9,300.0)
-
kW-mo/yr
- - $(-2,400.0) $147,000
02 2.4224: Upgrade controls on compressors $29,302 $53,000 $26,326
269,455
kWh
$2,976
-
kW-mo/yr
- - - -
03 2.2437: Recover waste heat from equipment $7,743 $450 - - $7,743
-
MMBtu
- - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $4,802 $50 $4,314
44,151
kWh
$488
-
kW-mo/yr
- - - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $3,307 $5,081 $3,105
31,781
kWh
$355
-
kW-mo/yr
- - - $(-153.0)
06 2.7135: Install occupancy sensors $11,995 $2,335 $11,995
122,774
kWh
- - - - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,667 $100 $1,838
18,816
kWh
$209
-
kW-mo/yr
- $(-300.0) - $(-80.0)
TOTAL RECOMMENDED $112,048 $186,016 $(-34,490.0)
(-353,023)
kWh
$(-5,272.0)
-
kW-mo/yr
$7,743
-
MMBtu
$(-300.0) $(-2,400.0) $146,767
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs