ITAC Assessment: NC0501
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ITAC Assessment: NC0501
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Assessment Year 2013
Principal Product Plastic food containers
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 500
Plant Area 315,000
ft2
Annual Production 1,000,000,000
pieces
Production Hrs. Annual 8,400
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,024,874 33,003,250
kWh
Electricity Demand $680,114 56,050
kW-mo/yr
Natural Gas $42,173 5,100
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $144,441 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $65,995

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $68,635 $375 $53,529
871,802
kWh
$15,106
-
kW-mo/yr
- - -
02 2.4224: Upgrade controls on compressors $35,397 $25,000 $35,397
576,508
kWh
- - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,920 $100 $5,387
87,730
kWh
$1,513
-
kW-mo/yr
- $(-1,500.0) $(-480.0)
04 2.4322: Use or replace with energy efficient substitutes $21,685 $33,000 $16,406
267,200
kWh
$5,279
-
kW-mo/yr
- - -
05 2.7135: Install occupancy sensors $7,375 $4,511 $7,375
120,120
kWh
- - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $667 $1,630 $520
8,467
kWh
$147
-
kW-mo/yr
- - -
07 3.4155: Meter waste water $3,326 $4,200 - - $3,326
-
Tgal
- -
08 2.7241: Install outside air damper / economizer on hvac unit $1,569 $4,000 $1,569
25,558
kWh
- - - -
09 2.2511: Insulate bare equipment $867 $660 $792
12,904
kWh
$75
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $144,441 $73,476 $120,975
1,970,289
kWh
$22,120
-
kW-mo/yr
$3,326
-
Tgal
$(-1,500.0) $(-480.0)
TOTAL IMPLEMENTED $65,995 $63,930 $57,710
939,905
kWh
$6,939
-
kW-mo/yr
$3,326
-
Tgal
$(-1,500.0) $(-480.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs