| Assessment Year | 2013 |
|---|---|
| Principal Product | Dyed and finished fabrics |
| NAICS | 313310: Textile and Fabric Finishing Mills |
| SIC | 2262: Finishers of Broadwoven Fabrics of Manmade Fiber and Silk |
| Sales Range | $50 M to 100M |
| # of Employees | 165 |
| Plant Area |
459,000
ft2
|
| Annual Production | 49,000
thousand feet
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $469,077 | 11,283,000 |
kWh
|
$0.042 |
| Electricity Demand | $268,453 | 26,040 |
kW-mo/yr
|
$10.31 |
| Electricity Fees | $940 | - |
|
- |
| Natural Gas | $1,107,871 | 233,267 |
MMBtu
|
$4.75 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $123,829 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $89,196 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2444: Use hot process fluids to preheat incoming process fluids | $52,036 | $15,000 | - | - |
$52,036
-
MMBtu
|
- | - | - | |
| 02 | 2.1212: Operate boilers on high fire setting | $17,607 | $1,000 | - | - |
$17,607
-
MMBtu
|
- | - | - | |
| 03 | 2.2414: Use waste heat from hot flue gases to preheat | $11,043 | - | - | - |
$11,043
-
MMBtu
|
- | - | - | |
| 04 | 2.1243: Use heat from boiler blowdown to preheat boiler feed water | $10,670 | $35,000 | - | - |
$10,270
-
MMBtu
|
$400
-
Tgal
|
- | - | |
| 05 | 2.2511: Insulate bare equipment | $3,164 | $1,617 | - | - |
$3,164
-
MMBtu
|
- | - | - | |
| 06 | 2.2136: Install / repair insulation on steam lines | $1,539 | $1,165 | - | - |
$1,539
-
MMBtu
|
- | - | - | |
| 07 | 2.2135: Repair and eliminate steam leaks | $1,306 | $1,750 | - | - |
$1,306
-
MMBtu
|
- | - | - | |
| 08 | 2.3132: Recharge batteries on during off-peak demand periods | $5,104 | $200 |
$2,793
-
kWh
|
$2,311
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $8,448 | $18,119 |
$6,134
147,449
kWh
|
$2,224
-
kW-mo/yr
|
- | - | - | $90 | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,040 | $12,800 |
$2,232
53,654
kWh
|
$808
-
kW-mo/yr
|
- | - | - | - | |
| 11 | 2.7135: Install occupancy sensors | $3,113 | $3,202 |
$3,113
74,833
kWh
|
- | - | - | - | - | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,194 | $451 |
$729
17,528
kWh
|
$217
-
kW-mo/yr
|
- | - | - | $1,248 | |
| 13 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,510 | $100 |
$2,459
59,112
kWh
|
$891
-
kW-mo/yr
|
- | - | $(-600.0) | $(-240.0) | |
| 14 | 2.4151: Develop a repair/replace policy | $2,055 | $4,256 |
$1,509
36,266
kWh
|
$546
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $123,829 | $94,660 |
$18,969
388,842
kWh
|
$6,997
-
kW-mo/yr
|
$96,965
-
MMBtu
|
$400
-
Tgal
|
$(-600.0) | $1,098 | ||
| TOTAL IMPLEMENTED | $89,196 | $53,476 |
$13,063
314,009
kWh
|
$4,686
-
kW-mo/yr
|
$70,949
-
MMBtu
|
- | $(-600.0) | $1,098 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs