ITAC Assessment: NC0468
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ITAC Assessment: NC0468
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Assessment Year 2012
Principal Product Fiber reinforced plastics
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 376
Plant Area 549,000
ft2
Annual Production 45,000,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $557,574 10,310,500
kWh
Electricity Demand $239,409 18,481
kW-mo/yr
Electricity Fees $11,678 -
Natural Gas $62,160 8,180
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $94,290 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $58,917

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,060 $800 $5,185
101,829
kWh
$1,905
-
kW-mo/yr
- $(-1,452.0) $(-578.0)
02 2.2437: Recover waste heat from equipment $17,026 $18,000 $(-290.0)
(-6,261)
kWh
$(-121.0)
-
kW-mo/yr
$17,437
-
MMBtu
- -
03 2.4239: Eliminate or reduce compressed air usage $785 $900 $785
12,503
kWh
- - - -
04 2.4225: Install common header on compressors $16,574 $8,026 $12,561
219,324
kWh
$4,013
-
kW-mo/yr
- - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $464 $2,021 $464
8,106
kWh
- - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $867 $1,668 $577
13,532
kWh
$265
-
kW-mo/yr
- - $25
07 2.7142: Utilize higher efficiency lamps and/or ballasts $289 $715 $106
1,856
kWh
$102
-
kW-mo/yr
- - $81
08 2.7142: Utilize higher efficiency lamps and/or ballasts $128 $301 $52
910
kWh
$50
-
kW-mo/yr
- - $26
09 2.7142: Utilize higher efficiency lamps and/or ballasts $1,973 $2,136 $635
12,844
kWh
$234
-
kW-mo/yr
- - $1,104
10 2.7111: Reduce illumination to minimum necessary levels $14,293 $4,125 $9,109
166,320
kWh
$3,080
-
kW-mo/yr
- - $2,104
11 2.7135: Install occupancy sensors $2,082 $2,100 $2,082
41,458
kWh
- - - -
12 2.7313: Recycle air for heating, ventilation and air conditioning $34,749 $7,000 $1,913
33,400
kWh
$4,265
-
kW-mo/yr
$28,571
-
MMBtu
- -
TOTAL RECOMMENDED $94,290 $47,792 $33,179
605,821
kWh
$13,793
-
kW-mo/yr
$46,008
-
MMBtu
$(-1,452.0) $2,762
TOTAL IMPLEMENTED $58,917 $27,900 $8,890
170,426
kWh
$6,049
-
kW-mo/yr
$46,008
-
MMBtu
$(-1,452.0) $(-578.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs