| Assessment Year | 2011 |
|---|---|
| Principal Product | Cartons for food |
| NAICS | 322212: Folding Paperboard Box Manufacturing |
| SIC | 2657: Folding Paperboard Boxes, Including Sanitary |
| Sales Range | $10 M to 50M |
| # of Employees | 155 |
| Plant Area |
128,000
ft2
|
| Annual Production | 90,000,000
pieces
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $255,707 | 6,890,100 |
kWh
|
$0.037 |
| Electricity Demand | $130,597 | 14,730 |
kW-mo/yr
|
$8.87 |
| Electricity Fees | $6,127 | - |
|
- |
| Natural Gas | $24,069 | 2,110 |
MMBtu
|
$11.41 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $57,845 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $39,591 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.6218: Turn off equipment when not in use | $14,162 | $5,000 |
$10,405
280,376
kWh
|
$3,757
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.4151: Develop a repair/replace policy | $2,202 | $3,750 |
$1,618
43,587
kWh
|
$584
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.7231: Use radiant heater for spot heating | $3,993 | $10,500 | - | - |
$3,993
-
MMBtu
|
- | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $347 | $100 |
$872
23,499
kWh
|
$315
-
kW-mo/yr
|
- | $(-600.0) | $(-240.0) | |
| 05 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $420 | $25 | - |
$420
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,542 | $25 |
$1,868
50,343
kWh
|
$674
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4239: Eliminate or reduce compressed air usage | $491 | $700 |
$491
13,238
kWh
|
- | - | - | - | |
| 08 | 2.7135: Install occupancy sensors | $630 | $980 |
$630
16,990
kWh
|
- | - | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,465 | $3,975 |
$2,544
68,565
kWh
|
$921
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $20,987 | $71,380 |
$18,339
494,172
kWh
|
$6,622
-
kW-mo/yr
|
- | $(-5,406.0) | $1,432 | |
| 11 | 2.4239: Eliminate or reduce compressed air usage | $2,306 | $4,600 |
$648
17,451
kWh
|
$1,658
-
kW-mo/yr
|
- | - | - | |
| 12 | 4.625: Develop standard operating procedures | $6,300 | $3,000 | - | - | - | $6,300 | - | |
| TOTAL RECOMMENDED | $57,845 | $104,035 |
$37,415
1,008,221
kWh
|
$14,951
-
kW-mo/yr
|
$3,993
-
MMBtu
|
$294 | $1,192 | ||
| TOTAL IMPLEMENTED | $39,591 | $81,435 |
$32,790
883,602
kWh
|
$11,615
-
kW-mo/yr
|
- | $(-6,006.0) | $1,192 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs