| Assessment Year | 2011 |
|---|---|
| Principal Product | PVC mouldings |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 450 |
| Plant Area |
500,000
ft2
|
| Annual Production | 90,500,000
lb
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,529,622 | 34,404,450 |
kWh
|
$0.044 |
| Electricity Demand | $620,986 | 62,223 |
kW-mo/yr
|
$9.98 |
| Electricity Fees | $252,845 | - |
|
- |
| Natural Gas | $383,090 | 70,676 |
MMBtu
|
$5.42 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,655,037 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $1,512,924 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.113: Install refrigeration system to cool product | $1,468,749 | $650,000 |
$105,844
2,380,664
kWh
|
$22,515
-
kW-mo/yr
|
- | - | - |
$(-29,610.0)
-
Tgal
|
$1,370,000 | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,736 | $100 |
$5,726
128,800
kWh
|
$1,850
-
kW-mo/yr
|
- | $(-600.0) | $(-240.0) | - | - | |
| 03 | 2.4239: Eliminate or reduce compressed air usage | $26,211 | $60,000 |
$21,437
482,160
kWh
|
$6,874
-
kW-mo/yr
|
- | - | - |
$(-2,100.0)
-
Tgal
|
- | |
| 04 | 2.2437: Recover waste heat from equipment | $24,869 | $42,000 | - | - |
$24,869
-
MMBtu
|
- | - | - | - | |
| 05 | 2.7447: Install vinyl strip / high speed / air curtain doors | $86,720 | $87,892 | - | - |
$86,720
-
MMBtu
|
- | - | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $34,209 | $115,608 |
$30,013
675,058
kWh
|
$9,625
-
kW-mo/yr
|
- | - | $(-5,429.0) | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,230 | $4,585 |
$2,441
54,906
kWh
|
$789
-
kW-mo/yr
|
- | - | - | - | - | |
| 08 | 2.7135: Install occupancy sensors | $4,313 | $12,378 |
$4,313
97,015
kWh
|
- | - | - | - | - | - | |
| TOTAL RECOMMENDED | $1,655,037 | $972,563 |
$169,774
3,818,603
kWh
|
$41,653
-
kW-mo/yr
|
$111,589
-
MMBtu
|
$(-600.0) | $(-5,669.0) |
$(-31,710.0)
-
Tgal
|
$1,370,000 | ||
| TOTAL IMPLEMENTED | $1,512,924 | $770,293 |
$144,024
3,239,428
kWh
|
$34,779
-
kW-mo/yr
|
- | $(-600.0) | $(-5,669.0) |
$(-29,610.0)
-
Tgal
|
$1,370,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs