| Assessment Year | 2011 |
|---|---|
| Principal Product | Gas dispensers |
| NAICS | 333913: Measuring and Dispensing Pump Manufacturing |
| SIC | 3586: Measuring and Dispensing Pumps |
| Sales Range | $100 M to 500M |
| # of Employees | 1,100 |
| Plant Area |
885,000
ft2
|
| Annual Production | 25,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $850,650 | 17,352,000 |
kWh
|
$0.049 |
| Electricity Demand | $183,072 | 40,206 |
kW-mo/yr
|
$4.55 |
| Electricity Fees | $36 | - |
|
- |
| Natural Gas | $319,758 | 55,184 |
MMBtu
|
$5.79 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $97,949 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1133: Adjust burners for efficient operation | $3,623 | $1,000 | - | - |
$3,623
-
MMBtu
|
- | - | - | |
| 02 | 2.1224: Replace boiler | $17,336 | $37,000 | - | - |
$17,336
-
MMBtu
|
- | - | - | |
| 03 | 2.2121: Increase amount of condensate returned | $15,021 | $10,000 | - | - |
$8,429
-
MMBtu
|
- | - |
$6,592
-
Tgal
|
|
| 04 | 2.2136: Install / repair insulation on steam lines | $3,316 | $1,618 | - | - |
$3,316
-
MMBtu
|
- | - | - | |
| 05 | 2.2414: Use waste heat from hot flue gases to preheat | $8,982 | $38,000 | - | - |
$8,982
-
MMBtu
|
- | - | - | |
| 06 | 2.2514: Cover open tanks | $11,237 | $15,000 |
$8,966
244,360
kWh
|
$2,271
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.4224: Upgrade controls on compressors | $15,795 | $1,500 |
$15,795
506,225
kWh
|
- | - | - | - | - | |
| 08 | 2.2437: Recover waste heat from equipment | $10,815 | $22,930 | - | - |
$10,815
-
MMBtu
|
- | - | - | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $6,211 | $100 |
$4,745
129,322
kWh
|
$1,466
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,027 | $100 |
$2,374
64,696
kWh
|
$733
-
kW-mo/yr
|
- | $(-600.0) | $(-480.0) | - | |
| 11 | 2.8123: Pay utility bills on time | $3,586 | - |
$3,586
-
kWh
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $97,949 | $127,248 |
$35,466
944,603
kWh
|
$4,470
-
kW-mo/yr
|
$52,501
-
MMBtu
|
$(-600.0) | $(-480.0) |
$6,592
-
Tgal
|
||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs