ITAC Assessment: NC0421
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ITAC Assessment: NC0421
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Assessment Year 2011
Principal Product Adhesive tapes
NAICS 322220: Paper Bag and Coated and Treated Paper Manufacturing
SIC 2672: Coated and Laminated Paper, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 300
Plant Area 300,000
ft2
Annual Production 3,000,000
thousand feet
Production Hrs. Annual 6,600
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $562,711 16,415,070
kWh
Electricity Demand $227,955 47,598
kW-mo/yr
Electricity Fees $240 -
Natural Gas $1,395,224 166,044
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $75,601 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $27,079

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings Water Consumption Savings
01 2.2441: Preheat boiler makeup water with waste process heat $28,591 $51,300 - - $26,541
-
MMBtu
- - $2,050
-
Tgal
02 2.1243: Use heat from boiler blowdown to preheat boiler feed water $9,751 $25,000 - - $9,571
-
MMBtu
- - $180
-
Tgal
03 2.2113: Repair or replace steam traps $12,484 $5,500 - - $16,584
-
MMBtu
$(-500.0) $(-3,600.0) -
04 2.2414: Use waste heat from hot flue gases to preheat $10,180 $25,000 - - $10,180
-
MMBtu
- - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,844 $100 $4,828
130,166
kWh
$856
-
kW-mo/yr
- $(-600.0) $(-240.0) -
06 2.4151: Develop a repair/replace policy $9,751 $20,768 $7,897
212,908
kWh
$1,854
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $75,601 $127,668 $12,725
343,074
kWh
$2,710
-
kW-mo/yr
$62,876
-
MMBtu
$(-1,100.0) $(-3,840.0) $2,230
-
Tgal
TOTAL IMPLEMENTED $27,079 $26,368 $12,725
343,074
kWh
$2,710
-
kW-mo/yr
$16,584
-
MMBtu
$(-1,100.0) $(-3,840.0) -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs