| Assessment Year | 2010 |
|---|---|
| Principal Product | Sofas and mattresses |
| NAICS | 337121: Upholstered Household Furniture Manufacturing |
| SIC | 2515: Mattresses, Foundations, and Convertible Beds |
| Sales Range | $10 M to 50M |
| # of Employees | 200 |
| Plant Area |
733,500
ft2
|
| Annual Production | 150,000
pieces
|
| Production Hrs. Annual | 4,000
hrs
|
| Location (State) | Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $131,583 | 1,800,000 |
kWh
|
$0.073 |
| Electricity Demand | $38,934 | 4,450 |
kW-mo/yr
|
$8.75 |
| Electricity Fees | $600 | - |
|
- |
| Natural Gas | $54,189 | 4,847 |
MMBtu
|
$11.18 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $25,915 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $23,513 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,456 | $3,200 |
$1,848
33,920
kWh
|
$890
-
kW-mo/yr
|
- | - | $(-282.0) | - | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $937 | $50 |
$762
13,982
kWh
|
$175
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.2437: Recover waste heat from equipment | $1,465 | $500 | - | - |
$1,465
-
MMBtu
|
- | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $146 | $50 |
$558
10,248
kWh
|
$128
-
kW-mo/yr
|
- | $(-300.0) | - | $(-240.0) | |
| 05 | 2.4151: Develop a repair/replace policy | $911 | $1,846 |
$615
11,286
kWh
|
$296
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 4.111: Add equipment/ operators to reduce production bottleneck | $12,000 | $1,000 | - | - | - | $12,000 | - | - | |
| 07 | 4.513: Re-arrange equipment layout to reduce labor costs | $8,000 | $15,750 | - | - | - | $8,000 | - | - | |
| TOTAL RECOMMENDED | $25,915 | $22,396 |
$3,783
69,436
kWh
|
$1,489
-
kW-mo/yr
|
$1,465
-
MMBtu
|
$19,700 | $(-282.0) | $(-240.0) | ||
| TOTAL IMPLEMENTED | $23,513 | $21,846 |
$3,021
55,454
kWh
|
$1,314
-
kW-mo/yr
|
- | $19,700 | $(-282.0) | $(-240.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs