ITAC Assessment: NC0411
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ITAC Assessment: NC0411
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Assessment Year 2010
Principal Product Blow molded plastic parts
NAICS 326121: Unlaminated Plastics Profile Shape Manufacturing
SIC 3082: Unsupported Plastics Profile Shapes
Sales Range $10
M
to 50
M
# of Employees 300
Plant Area 123,200
ft2
Annual Production 1,800,000
pieces
Production Hrs. Annual 8,600
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $559,024 8,409,440
kWh
Electricity Demand $51,718 32,700
kW-mo/yr
Electricity Fees $7,393 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $28,007 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $12,554

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $6,139 $5,000 $6,139
-
kWh
- - -
02 2.4224: Upgrade controls on compressors $15,453 $30,000 $13,981
210,236
kWh
$1,472
-
kW-mo/yr
- -
03 2.4226: Use / purchase optimum sized compressor $4,708 $500 $4,708
67,640
kWh
- - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,307 $100 $2,427
36,492
kWh
$80
-
kW-mo/yr
$(-800.0) $(-400.0)
05 2.3137: Use power during off-peak periods $400 $100 $400
-
kWh
- - -
TOTAL RECOMMENDED $28,007 $35,700 $27,655
314,368
kWh
$1,552
-
kW-mo/yr
$(-800.0) $(-400.0)
TOTAL IMPLEMENTED $12,554 $5,700 $13,674
104,132
kWh
$80
-
kW-mo/yr
$(-800.0) $(-400.0)
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs