ITAC Assessment: NC0410
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ITAC Assessment: NC0410
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Assessment Year 2010
Principal Product Lightweight aggregate
NAICS 327992: Ground or Treated Mineral and Earth Manufacturing
SIC 3295: Minerals and Earths, Ground or Otherwise Treated
Sales Range $5
M
to 10
M
# of Employees 27
Plant Area 11,933
ft2
Annual Production 950,000,000
lb
Production Hrs. Annual 8,736
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $94,753 1,366,441
kWh
Electricity Demand $67,727 20,900
kW-mo/yr
Fuel Oil #4 $6,020 602
MMBtu
Other Energy $800,000 352,000
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $105,713 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.3417: Use waste heat with a closed-cycle gas turbine-generator set to cogenerate electricity and heat $101,033 $272,411 $95,920
1,747,200
kWh
$5,113
-
kW-mo/yr
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,826 $100 $2,683
48,878
kWh
$143
-
kW-mo/yr
- -
03 2.4151: Develop a repair/replace policy $569 $580 $540
9,833
kWh
$29
-
kW-mo/yr
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $1,167 $3,040 $1,278
23,280
kWh
$68
-
kW-mo/yr
$(-255.0) $76
05 2.7142: Utilize higher efficiency lamps and/or ballasts $118 $435 $104
1,893
kWh
$14
-
kW-mo/yr
- -
TOTAL RECOMMENDED $105,713 $276,566 $100,525
1,831,084
kWh
$5,367
-
kW-mo/yr
$(-255.0) $76
TOTAL IMPLEMENTED - - - - - -
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs