ITAC Assessment: NC0408
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ITAC Assessment: NC0408
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Assessment Year 2010
Principal Product Wood flooring
NAICS 321918: Other Millwork (including Flooring)
SIC 2426: Hardwood Dimension and Flooring Mills
Sales Range $50
M
to 100
M
# of Employees 230
Plant Area 300,000
ft2
Annual Production 33,000
thousand feet
Production Hrs. Annual 8,400
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $616,141 10,502,400
kWh
Electricity Demand $375,636 31,687
kW-mo/yr
Natural Gas $196,886 19,157
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $784,712 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $773,579

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings Water Consumption Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $4,189 $1,000 - - $4,189
-
MMBtu
- - -
02 2.2136: Install / repair insulation on steam lines $5,644 $1,689 - - $5,644
-
MMBtu
- - -
03 2.2113: Repair or replace steam traps $5,428 $5,500 - - $7,053
-
MMBtu
$(-225.0) $(-1,400.0) -
04 2.3414: Burn waste to produce steam to drive a steam turbine generator set and use steam exhaust for heat $712,007 $1,750,000 $436,153
7,434,000
kWh
$122,130
-
kW-mo/yr
$179,458
-
MMBtu
- - $(-25,734.0)
-
Tgal
05 2.7142: Utilize higher efficiency lamps and/or ballasts $3,000 $7,665 $2,626
44,760
kWh
$734
-
kW-mo/yr
- - $(-360.0) -
06 2.7135: Install occupancy sensors $27,873 $53,873 $25,480
434,296
kWh
$4,687
-
kW-mo/yr
- $(-3,121.0) $827 -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $2,195 $2,876 $1,717
29,268
kWh
$478
-
kW-mo/yr
- - - -
08 2.7135: Install occupancy sensors $882 $924 $882
15,029
kWh
- - - - -
09 2.3212: Optimize plant power factor $11,133 $20,000 - $11,133
-
kW-mo/yr
- - - -
10 2.4151: Develop a repair/replace policy $11,081 $2,538 $10,582
180,370
kWh
$499
-
kW-mo/yr
- - - -
11 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,280 $100 $2,120
28,264
kWh
- - $(-600.0) $(-240.0) -
TOTAL RECOMMENDED $784,712 $1,846,165 $479,560
8,165,987
kWh
$139,661
-
kW-mo/yr
$196,344
-
MMBtu
$(-3,946.0) $(-1,173.0) $(-25,734.0)
-
Tgal
TOTAL IMPLEMENTED $773,579 $1,826,165 $479,560
8,165,987
kWh
$128,528
-
kW-mo/yr
$196,344
-
MMBtu
$(-3,946.0) $(-1,173.0) $(-25,734.0)
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs