ITAC Assessment: AM0664
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ITAC Assessment: AM0664
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Assessment Year 2014
Principal Product Lime Processing
NAICS 327410: Lime Manufacturing
SIC 3274: Lime
Sales Range $10
M
to 50
M
# of Employees 80
Plant Area 47,916,000
ft2
Annual Production 300,000
ton
Production Hrs. Annual 8,760
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $859,399 19,670,155
kWh
Electricity Demand $279,012 41,095
kW-mo/yr
Electricity Fees $28,212 -
Natural Gas $1,073,145 149,400
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $89,905 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $35,655

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.3212: Optimize plant power factor $46,500 $51,870 - $46,500
-
kW-mo/yr
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $17,030 $3,600 $13,800
321,600
kWh
$2,990
-
kW-mo/yr
$240 -
03 2.4231: Reduce the pressure of compressed air to the minimum required $7,750 $12 $5,920
137,700
kWh
$1,830
-
kW-mo/yr
- -
04 2.7132: Install timers on light switches in little used areas $7,770 $1,200 $7,300
170,000
kWh
- $250 $220
05 2.4313: Provide proper maintenance of motor driven equipment $5,260 - $3,630
84,410
kWh
$1,630
-
kW-mo/yr
- -
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $4,970 $4,550 $4,085
95,010
kWh
$885
-
kW-mo/yr
- -
07 2.7135: Install occupancy sensors $625 $870 $625
14,520
kWh
- - -
TOTAL RECOMMENDED $89,905 $62,102 $35,360
823,240
kWh
$53,835
-
kW-mo/yr
$490 $220
TOTAL IMPLEMENTED $35,655 $10,220 $29,440
685,540
kWh
$5,505
-
kW-mo/yr
$490 $220
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs