ITAC Assessment: NC0387
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ITAC Assessment: NC0387
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Assessment Year 2009
Principal Product HVAC Components
NAICS 334512: Automatic Environmental Control Manufacturing for Residential, Commercial, and Appliance Use
SIC 3822: Automatic Controls for Regulating Residential and Commercial Environments and Appliances
Sales Range $10
M
to 50
M
# of Employees 480
Plant Area 186,000
ft2
Annual Production 600,000
pieces
Production Hrs. Annual 4,000
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $379,068 7,882,492
kWh
Electricity Demand $333,171 13,347
kW-mo/yr
Electricity Fees $73,158 -
Natural Gas $292,047 24,949
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $375,635 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $45,603

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Fuel Oil #2 Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.3191: Use demand controller or load shedder $202,240 $400,000 $3,383
5,760
kWh
$216,576
-
kW-mo/yr
- $(-12,719.0)
-
MMBtu
- $(-5,000.0) -
02 2.3113: Make ice during off peak hours for cooling $51,343 $72,000 $(-244.0)
(-4,160)
kWh
$52,587
-
kW-mo/yr
- - - $(-1,000.0) -
03 2.7233: Use properly designed and sized hvac equipment $44,613 $45,000 $27,355
465,740
kWh
$17,258
-
kW-mo/yr
- - - - -
04 2.2614: Use cooling tower or economizer to replace chiller cooling $21,000 $25,000 $21,000
357,591
kWh
- - - - - -
05 2.2437: Recover waste heat from equipment $8,105 $7,000 - - $8,105
-
MMBtu
- - - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,447 $100 $1,439
24,506
kWh
$908
-
kW-mo/yr
- - $(-600.0) - $(-300.0)
07 2.4151: Develop a repair/replace policy $2,019 $2,198 $848
14,436
kWh
$1,171
-
kW-mo/yr
- - - - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $44,156 $85,555 $19,683
335,120
kWh
$27,195
-
kW-mo/yr
- - $(-4,142.0) - $1,420
09 2.7142: Utilize higher efficiency lamps and/or ballasts $712 $351 $295
5,095
kWh
$417
-
kW-mo/yr
- - - - -
TOTAL RECOMMENDED $375,635 $637,204 $73,759
1,204,088
kWh
$316,112
-
kW-mo/yr
$8,105
-
MMBtu
$(-12,719.0)
-
MMBtu
$(-4,742.0) $(-6,000.0) $1,120
TOTAL IMPLEMENTED $45,603 $85,655 $21,122
359,626
kWh
$28,103
-
kW-mo/yr
- - $(-4,742.0) - $1,120
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Fuel Oil #2 Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs