ITAC Assessment: NC0386
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ITAC Assessment: NC0386
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Assessment Year 2009
Principal Product Toothpaste tubes
NAICS 332439: Other Metal Container Manufacturing
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $500
k
to 1
M
# of Employees 203
Plant Area 40,000
ft2
Annual Production 700,000,000
pieces
Production Hrs. Annual 8,400
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $266,875 7,743,000
kWh
Electricity Demand $178,111 14,020
kW-mo/yr
Natural Gas $24,580 1,701
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $79,067 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.2622: Replace existing chiller with high efficiency model $31,742 $49,000 $17,010
384,525
kWh
$14,732
-
kW-mo/yr
- - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $6,160 - $4,491
101,530
kWh
$1,669
-
kW-mo/yr
- - -
03 2.2437: Recover waste heat from equipment $9,621 $3,300 - - $9,621
-
MMBtu
- -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,236 $100 $3,673
83,030
kWh
$1,363
-
kW-mo/yr
- $(-1,200.0) $(-600.0)
05 2.4151: Develop a repair/replace policy $2,916 $2,848 $2,127
48,081
kWh
$789
-
kW-mo/yr
- - -
06 2.3132: Recharge batteries on during off-peak demand periods $1,520 - - $1,520
-
kW-mo/yr
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $3,493 $6,490 $2,549
57,614
kWh
$944
-
kW-mo/yr
- - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $13,405 $32,776 $11,927
269,606
kWh
$4,429
-
kW-mo/yr
- - $(-2,951.0)
09 2.7135: Install occupancy sensors $6,974 $8,400 $6,974
157,651
kWh
- - - -
TOTAL RECOMMENDED $79,067 $102,914 $48,751
1,102,037
kWh
$25,446
-
kW-mo/yr
$9,621
-
MMBtu
$(-1,200.0) $(-3,551.0)
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs