ITAC Assessment: NC0384
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ITAC Assessment: NC0384
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Assessment Year 2008
Principal Product Corrugated packaging materials
NAICS 322211: Corrugated and Solid Fiber Box Manufacturing
SIC 2671: Packaging Paper and Plastics Film, Coated and Laminated
Sales Range $10
M
to 50
M
# of Employees 105
Plant Area 147,000
ft2
Annual Production 18,000,000
lb
Production Hrs. Annual 4,160
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $114,187 2,344,708
kWh
Electricity Demand $21,125 6,881
kW-mo/yr
Electricity Fees $7,575 -
Natural Gas $156,556 13,894
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $25,642 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $20,285

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.2437: Recover waste heat from equipment $10,481 $5,000 - - $10,481
-
MMBtu
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,352 $100 $4,156
85,342
kWh
$756
-
kW-mo/yr
- $(-1,200.0) $(-360.0)
03 2.4231: Reduce the pressure of compressed air to the minimum required $3,929 $7,700 $3,325
68,274
kWh
$604
-
kW-mo/yr
- - -
04 2.4151: Develop a repair/replace policy $1,428 $3,142 $1,208
24,815
kWh
$220
-
kW-mo/yr
- - -
05 2.2136: Install / repair insulation on steam lines $1,068 $271 - - $1,068
-
MMBtu
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $4,272 $5,000 $4,207
86,395
kWh
$766
-
kW-mo/yr
- $(-1,068.0) $367
07 2.7142: Utilize higher efficiency lamps and/or ballasts $1,112 $500 $941
19,323
kWh
$171
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $25,642 $21,713 $13,837
284,149
kWh
$2,517
-
kW-mo/yr
$11,549
-
MMBtu
$(-2,268.0) $7
TOTAL IMPLEMENTED $20,285 $10,871 $9,304
191,060
kWh
$1,693
-
kW-mo/yr
$11,549
-
MMBtu
$(-2,268.0) $7
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs