ITAC Assessment: NC0381
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ITAC Assessment: NC0381
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Assessment Year 2008
Principal Product Industrial work clothing
NAICS 315220: Men’s and Boys’ Cut and Sew Apparel Manufacturing
SIC 2326: Men's and Boys' Work Clothing
Sales Range $10
M
to 50
M
# of Employees 128
Plant Area 36,900
ft2
Annual Production 9,300,000
lb
Production Hrs. Annual 4,800
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $90,897 1,301,477
kWh
Electricity Demand $19,372 3,595
kW-mo/yr
Electricity Fees $1,711 -
LPG $406,434 28,949
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $128,553 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $4,668

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings LPG Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.2437: Recover waste heat from equipment $80,420 $183,000 $(-23,319.0)
(-334,080)
kWh
$(-4,501.0)
-
kW-mo/yr
- $123,240
-
MMBtu
- $(-15,000.0) -
02 2.1224: Replace boiler $34,528 $60,000 - - $34,528
-
MMBtu
- - - -
03 2.1133: Adjust burners for efficient operation $1,430 $800 - - - $1,430
-
MMBtu
- - -
04 2.2511: Insulate bare equipment $1,224 $1,030 - - - $1,224
-
MMBtu
- - -
05 2.1135: Repair furnaces and oven doors so that they seal efficiently $998 $500 - - - $998
-
MMBtu
- - -
06 2.2437: Recover waste heat from equipment $6,183 $4,900 - - - $6,183
-
MMBtu
- - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,016 $100 $1,626
23,296
kWh
$290
-
kW-mo/yr
- - $(-600.0) - $(-300.0)
08 2.7142: Utilize higher efficiency lamps and/or ballasts $1,562 $1,472 $1,325
18,987
kWh
$237
-
kW-mo/yr
- - - - -
09 2.4151: Develop a repair/replace policy $1,192 $1,540 $999
14,317
kWh
$193
-
kW-mo/yr
- - - - -
TOTAL RECOMMENDED $128,553 $253,342 $(-19,369.0)
(-277,480)
kWh
$(-3,781.0)
-
kW-mo/yr
$34,528
-
MMBtu
$133,075
-
MMBtu
$(-600.0) $(-15,000.0) $(-300.0)
TOTAL IMPLEMENTED $4,668 $2,430 $1,626
23,296
kWh
$290
-
kW-mo/yr
- $3,652
-
MMBtu
$(-600.0) - $(-300.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings LPG Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs