ITAC Assessment: UA0178
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ITAC Assessment: UA0178
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Assessment Year 2017
Principal Product Vehicle Climate Systems
NAICS 336390: Other Motor Vehicle Parts Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $100
M
to 500
M
# of Employees 350
Plant Area 270,000
ft2
Annual Production 2,500,000
units
Production Hrs. Annual 6,150
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,153,281 20,827,394
kWh
Electricity Demand $176,912 42,967
kW-mo/yr
Electricity Fees $53,004 -
Natural Gas $65,637 13,311
MMBtu
TOTAL YEARLY COSTS $1,448,834
RECOMMENDED SAVINGS* $232,814 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $58,296

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.7241: Install outside air damper / economizer on hvac unit $135,081 $140,000 $130,240
2,352,188
kWh
- $4,841 -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $23,504 $4,865 $20,059
362,281
kWh
$2,881
-
kW-mo/yr
$564 -
03 2.4231: Reduce the pressure of compressed air to the minimum required $14,739 $350 $12,758
230,410
kWh
$1,417
-
kW-mo/yr
$564 -
04 2.4239: Eliminate or reduce compressed air usage $6,909 $1,200 $6,645
120,028
kWh
- $264 -
05 2.2511: Insulate bare equipment $17,999 $1,375 $17,310
312,628
kWh
- $689 -
06 2.2414: Use waste heat from hot flue gases to preheat $4,704 $20,200 - - - $4,704
-
MMBtu
07 2.4131: Size electric motors for peak operating efficiency $15,013 $20,450 $14,475
261,085
kWh
- $538 -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $12,811 $35,831 $10,736
197,272
kWh
$1,585
-
kW-mo/yr
$490 -
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,054 $420 $1,725
31,181
kWh
$251
-
kW-mo/yr
$78 -
TOTAL RECOMMENDED $232,814 $224,691 $213,948
3,867,073
kWh
$6,134
-
kW-mo/yr
$8,028 $4,704
-
MMBtu
TOTAL IMPLEMENTED $58,296 $7,010 $51,852
936,500
kWh
$4,549
-
kW-mo/yr
$1,895 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs