| Assessment Year | 2008 |
|---|---|
| Principal Product | Transformers |
| NAICS | 335311: Power, Distribution, and Specialty Transformer Manufacturing |
| SIC | 3612: Power, Distribution, and Specialty Transformers |
| Sales Range | $100 M to 500M |
| # of Employees | 450 |
| Plant Area |
95,000
ft2
|
| Annual Production | 40,000
pieces
|
| Production Hrs. Annual | 8,600
hrs
|
| Location (State) | Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $230,925 | 7,813,750 |
kWh
|
$0.030 |
| Electricity Demand | $137,436 | 16,301 |
kW-mo/yr
|
$8.43 |
| Electricity Fees | $4,059 | - |
|
- |
| LPG | $510,566 | 253,903 |
MMBtu
|
$2.01 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $453,297 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $342,102 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | LPG Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | By-product Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1321: Replace fossil fuel equipment with electrical equipment | $97,991 | $50,000 |
$(-30,624.0)
(-13,200,000)
kWh
|
$(-22,202.0)
-
kW-mo/yr
|
- | - |
$150,817
-
MMBtu
|
- | - | - | - | |
| 02 | 2.1321: Replace fossil fuel equipment with electrical equipment | $56,045 | $85,000 |
$(-38,587.0)
(-1,663,240)
kWh
|
$(-19,518.0)
-
kW-mo/yr
|
- | - |
$114,150
-
MMBtu
|
- | - | - | - | |
| 03 | 2.6218: Turn off equipment when not in use | $3,480 | $500 |
$3,480
149,760
kWh
|
- | - | - | - | - | - | - | - | |
| 04 | 2.7244: Revise smoke cleanup from operations | $2,215 | $7,700 | - | - | - | - |
$2,215
-
MMBtu
|
- | - | - | - | |
| 05 | 2.2437: Recover waste heat from equipment | $17,355 | $7,450 | - | - | - | - |
$17,355
-
MMBtu
|
- | - | - | - | |
| 06 | 2.4226: Use / purchase optimum sized compressor | $2,591 | $7,700 |
$1,721
74,176
kWh
|
$870
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,481 | $100 |
$1,591
68,591
kWh
|
$790
-
kW-mo/yr
|
- | - | - | $(-600.0) | - | $(-300.0) | - | |
| 08 | 4.321: Optimize production lot sizes and inventories | $226,587 | $37,500 |
$487
21,000
kWh
|
- | - |
$201,100
-
MMBtu
|
- | - | $25,000 | - | - | |
| 09 | 4.321: Optimize production lot sizes and inventories | $10,000 | $1,000 | - | - | - | - | - | - | - | - | $10,000 | |
| 10 | 2.8114: Change rate schedules or other changes in utility service | $32,100 | $100,000 |
$32,467
-
kWh
|
- | $(-367.0) | - | - | - | - | - | - | |
| 11 | 2.7134: Use photocell controls | $3,452 | $12,000 |
$1,855
79,953
kWh
|
$1,597
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| TOTAL RECOMMENDED | $453,297 | $308,950 |
$(-27,610.0)
(-14,469,760)
kWh
|
$(-38,463.0)
-
kW-mo/yr
|
$(-367.0) |
$201,100
-
MMBtu
|
$284,537
-
MMBtu
|
$(-600.0) | $25,000 | $(-300.0) | $10,000 | ||
| TOTAL IMPLEMENTED | $342,102 | $108,300 |
$(-24,970.0)
(-12,956,280)
kWh
|
$(-18,945.0)
-
kW-mo/yr
|
- |
$201,100
-
MMBtu
|
$150,817
-
MMBtu
|
$(-600.0) | $25,000 | $(-300.0) | $10,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | LPG Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | By-product Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs