| Assessment Year | 2008 |
|---|---|
| Principal Product | Replacement automotive windshields |
| NAICS | 327215: Glass Product Manufacturing Made of Purchased Glass |
| SIC | 3231: Glass Products, Made of Purchased Glass |
| Sales Range | $100 M to 500M |
| # of Employees | 450 |
| Plant Area |
350,000
ft2
|
| Annual Production | 1,400,000
pieces
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $615,982 | 16,266,400 |
kWh
|
$0.038 |
| Electricity Demand | $577,432 | 30,012 |
kW-mo/yr
|
$19.24 |
| Electricity Fees | $361 | - |
|
- |
| Natural Gas | $140,228 | 12,332 |
MMBtu
|
$11.37 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $107,880 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $96,227 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4231: Reduce the pressure of compressed air to the minimum required | $32,923 | $63,000 |
$20,590
543,593
kWh
|
$12,333
-
kW-mo/yr
|
- | - | |
| 02 | 2.4226: Use / purchase optimum sized compressor | $5,372 | $18,000 |
$5,372
141,833
kWh
|
- | - | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,977 | $100 |
$2,988
78,870
kWh
|
$1,989
-
kW-mo/yr
|
$(-1,200.0) | $(-800.0) | |
| 04 | 2.5194: Redesign process | $11,653 | $22,000 |
$6,436
166,920
kWh
|
$5,217
-
kW-mo/yr
|
- | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,040 | $7,000 |
$576
15,219
kWh
|
$464
-
kW-mo/yr
|
- | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $53,915 | $100,000 |
$29,104
743,040
kWh
|
$24,811
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $107,880 | $210,100 |
$65,066
1,689,475
kWh
|
$44,814
-
kW-mo/yr
|
$(-1,200.0) | $(-800.0) | ||
| TOTAL IMPLEMENTED | $96,227 | $188,100 |
$58,630
1,522,555
kWh
|
$39,597
-
kW-mo/yr
|
$(-1,200.0) | $(-800.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs