ITAC Assessment: NC0371
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ITAC Assessment: NC0371
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Assessment Year 2008
Principal Product Fiber optic cable
NAICS 335921: Fiber Optic Cable Manufacturing
SIC 3357: Drawing and Insulating of Nonferrous Wire
Sales Range $50
M
to 100
M
# of Employees 300
Plant Area 400,000
ft2
Annual Production 315,028
thousand feet
Production Hrs. Annual 6,000
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $656,729 22,654,800
kWh
Electricity Demand $377,326 40,451
kW-mo/yr
Electricity Fees $77,120 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $276,853 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $16,009

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Ancillary Material Cost Savings
01 2.7271: Replace electric reheat with heat pipes $215,106 $219,000 $154,403
5,326,080
kWh
$60,703
-
kW-mo/yr
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $444 $100 $319
11,003
kWh
$125
-
kW-mo/yr
-
03 2.4239: Eliminate or reduce compressed air usage $15,277 $17,280 $9,706
334,800
kWh
$5,571
-
kW-mo/yr
-
04 2.4231: Reduce the pressure of compressed air to the minimum required $2,923 $4,350 $1,855
63,976
kWh
$1,068
-
kW-mo/yr
-
05 2.7241: Install outside air damper / economizer on hvac unit $2,415 $2,000 $2,415
83,300
kWh
- -
06 2.2437: Recover waste heat from equipment $3,037 $2,000 $1,847
63,708
kWh
$1,190
-
kW-mo/yr
-
07 2.7228: Avoid introducing hot, humid, or dirty air into hvac system $2,143 $10,000 $1,477
50,938
kWh
$666
-
kW-mo/yr
-
08 2.3131: Reschedule plant operations or reduce load to avoid peaks $998 - - $998
-
kW-mo/yr
-
09 2.2511: Insulate bare equipment $288 $485 $203
7,000
kWh
$85
-
kW-mo/yr
-
10 4.212: Adopt in-house material generation $28,534 $85,000 $(-4,870.0)
(-168,000)
kWh
$(-2,796.0)
-
kW-mo/yr
$36,200
11 2.4151: Develop a repair/replace policy $5,688 $13,149 $3,614
124,653
kWh
$2,074
-
kW-mo/yr
-
TOTAL RECOMMENDED $276,853 $353,364 $170,969
5,897,458
kWh
$69,684
-
kW-mo/yr
$36,200
TOTAL IMPLEMENTED $16,009 $17,865 $10,228
352,803
kWh
$5,781
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs