ITAC Assessment: NC0364
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ITAC Assessment: NC0364
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Assessment Year 2007
Principal Product Steel wire
NAICS 331222: Steel Wire Drawing
SIC 3496: Miscellaneous Fabricated Wire Products
Sales Range $10
M
to 50
M
# of Employees 65
Plant Area 40,000
ft2
Annual Production 28,000,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) South Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $212,981 4,529,712
kWh
Electricity Demand $108,226 12,697
kW-mo/yr
Natural Gas $305,728 33,844
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $165,537 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $104,537

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.1133: Adjust burners for efficient operation $51,254 $6,000 - - $51,254
-
MMBtu
-
02 4.212: Adopt in-house material generation $43,536 $125,000 $(-7,043.0)
(-150,000)
kWh
$(-2,586.0)
-
kW-mo/yr
- $53,165
03 2.7142: Utilize higher efficiency lamps and/or ballasts $17,464 $46,995 $12,964
276,120
kWh
$4,760
-
kW-mo/yr
- $(-260.0)
04 2.7142: Utilize higher efficiency lamps and/or ballasts $3,004 $50 $2,197
46,800
kWh
$807
-
kW-mo/yr
- -
05 2.4151: Develop a repair/replace policy $870 $863 $637
13,568
kWh
$233
-
kW-mo/yr
- -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $684 $500 $498
10,601
kWh
$186
-
kW-mo/yr
- -
07 2.2312: Minimize non-essential material in heat treatment process $48,725 $133,600 - - $48,725
-
MMBtu
-
TOTAL RECOMMENDED $165,537 $313,008 $9,253
197,089
kWh
$3,400
-
kW-mo/yr
$99,979
-
MMBtu
$52,905
TOTAL IMPLEMENTED $104,537 $141,013 $3,332
70,969
kWh
$1,226
-
kW-mo/yr
$99,979
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs