ITAC Assessment: NC0363
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ITAC Assessment: NC0363
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Assessment Year 2007
Principal Product Fiberglass products for automotive industry
NAICS 336211: Motor Vehicle Body Manufacturing
SIC 3713: Truck and Bus Bodies
Sales Range $10
M
to 50
M
# of Employees 140
Plant Area 130,000
ft2
Annual Production 16,000,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $415,313 13,997,600
kWh
Electricity Demand $267,971 29,280
kW-mo/yr
Electricity Fees $20,514 -
Natural Gas $301,520 28,194
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $49,343 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $28,077

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.1133: Adjust burners for efficient operation $6,485 $1,000 - - $6,485
-
MMBtu
02 2.2511: Insulate bare equipment $4,588 $7,500 - - $4,588
-
MMBtu
03 2.2122: Install / repair insulation on condensate lines $473 $438 - - $473
-
MMBtu
04 2.2437: Recover waste heat from equipment $12,427 $10,500 $(-148.0)
(-4,973)
kWh
$(-76.0)
-
kW-mo/yr
$12,651
-
MMBtu
05 2.4239: Eliminate or reduce compressed air usage $290 $40 $178
6,000
kWh
$112
-
kW-mo/yr
-
06 2.4226: Use / purchase optimum sized compressor $7,215 $12,000 $7,215
314,500
kWh
- -
07 2.6218: Turn off equipment when not in use $13,904 - $8,507
286,426
kWh
$5,397
-
kW-mo/yr
-
08 2.7142: Utilize higher efficiency lamps and/or ballasts $3,961 $50 $2,424
81,600
kWh
$1,537
-
kW-mo/yr
-
TOTAL RECOMMENDED $49,343 $31,528 $18,176
683,553
kWh
$6,970
-
kW-mo/yr
$24,197
-
MMBtu
TOTAL IMPLEMENTED $28,077 $13,438 $15,722
600,926
kWh
$5,397
-
kW-mo/yr
$6,958
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs