ITAC Assessment: NC0361
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ITAC Assessment: NC0361
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Assessment Year 2007
Principal Product Paints, stains, and varnishs
NAICS 325510: Paint and Coating Manufacturing
SIC 2851: Paints, Varnishes, Lacquers, Enamels, and Allied Products
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 200,000
ft2
Annual Production 12,000
Tgal
Production Hrs. Annual 6,000
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $190,669 4,539,750
kWh
Electricity Demand $76,066 17,898
kW-mo/yr
Electricity Fees $6,568 -
Natural Gas $190,148 13,207
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $22,061 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $12,688

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $6,209 $1,540 $3,049
72,600
kWh
$617
-
kW-mo/yr
- - - $2,543
02 2.7142: Utilize higher efficiency lamps and/or ballasts $1,791 $1,674 $1,437
34,208
kWh
$354
-
kW-mo/yr
- - - -
03 2.2492: Use "heat wheel" or other heat exchanger to cross-exchange building exhaust air with make-up air $6,894 $19,950 - - $6,894
-
MMBtu
- - -
04 2.4151: Develop a repair/replace policy $658 $617 $546
12,988
kWh
$112
-
kW-mo/yr
- - - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $579 $100 $1,477
35,160
kWh
$302
-
kW-mo/yr
- - $(-900.0) $(-300.0)
06 2.1133: Adjust burners for efficient operation $1,849 $1,200 - - $1,849
-
MMBtu
- - -
07 2.1133: Adjust burners for efficient operation $1,150 $1,200 - - $1,150
-
MMBtu
- - -
08 2.1133: Adjust burners for efficient operation $452 $500 - - $452
-
MMBtu
- - -
09 2.1232: Keep boiler tubes clean $1,550 $2,395 - - $1,150
-
MMBtu
- - $400
10 2.1241: Reduce excessive boiler blowdown $553 - - - $553
-
MMBtu
- - -
11 2.2121: Increase amount of condensate returned $376 $1,000 - - $116
-
MMBtu
$10
-
Tgal
- $250
TOTAL RECOMMENDED $22,061 $30,176 $6,509
154,956
kWh
$1,385
-
kW-mo/yr
$12,164
-
MMBtu
$10
-
Tgal
$(-900.0) $2,893
TOTAL IMPLEMENTED $12,688 $6,831 $6,509
154,956
kWh
$1,385
-
kW-mo/yr
$3,451
-
MMBtu
- $(-900.0) $2,243
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs