ITAC Assessment: NC0358
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ITAC Assessment: NC0358
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Assessment Year 2007
Principal Product Copper tubing
NAICS 331420: Copper Rolling, Drawing, Extruding, and Alloying
SIC 3351: Rolling, Drawing, and Extruding Of Copper
Sales Range $100
M
to 500
M
# of Employees 350
Plant Area 400,000
ft2
Annual Production 60,000,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,851,981 44,290,334
kWh
Electricity Fees $362,232 -
Natural Gas $960,175 77,701
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $822,674 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $635

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings Primary Product Savings
01 2.2427: Use waste heat from hot flue gases to preheat incoming fluids $6,682 $13,000 $2,521
59,189
kWh
$4,161
-
MMBtu
- - -
02 2.4151: Develop a repair/replace policy $3,860 $2,751 $3,860
90,608
kWh
- - - -
03 2.2437: Recover waste heat from equipment $5,543 $24,660 $(-187.0)
(-4,380)
kWh
$5,730
-
MMBtu
- - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $308 $100 $1,508
35,400
kWh
- $(-900.0) $(-300.0) -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $327 $316 $327
7,666
kWh
- - - -
06 2.7133: Use separate switches on perimeter lighting which may be turned off when natural light is available $767 $1,000 $767
18,000
kWh
- - - -
07 2.7134: Use photocell controls $187 $200 $187
4,380
kWh
- - - -
08 4.121: Maintain clean conditions before painting $805,000 $56,000 - - - - $805,000
TOTAL RECOMMENDED $822,674 $98,027 $8,983
210,863
kWh
$9,891
-
MMBtu
$(-900.0) $(-300.0) $805,000
TOTAL IMPLEMENTED $635 $416 $1,835
43,066
kWh
- $(-900.0) $(-300.0) -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs