ITAC Assessment: NC0349
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ITAC Assessment: NC0349
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Assessment Year 2006
Principal Product Corrugated boxes and displays
NAICS 322212: Folding Paperboard Box Manufacturing
SIC 2657: Folding Paperboard Boxes, Including Sanitary
Sales Range $50
M
to 100
M
# of Employees 220
Plant Area 330,000
ft2
Annual Production 930,000
thousand feet
Production Hrs. Annual 6,000
hrs
Location (State) South Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $540,618 12,286,781
kWh
Electricity Demand $204,209 18,926
kW-mo/yr
Natural Gas $690,431 68,937
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $89,480 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Ancillary Material Cost Savings Water Consumption Savings
01 2.1133: Adjust burners for efficient operation $18,045 $2,000 - - $18,045
-
MMBtu
- - -
02 2.2162: Reduce excess steam bleeding $23,110 $13,525 - - $18,517
-
MMBtu
- - $4,593
-
Tgal
03 2.2511: Insulate bare equipment $3,668 $1,000 - - $3,668
-
MMBtu
- - -
04 2.2511: Insulate bare equipment $2,375 $1,000 - - $2,375
-
MMBtu
- - -
05 2.7313: Recycle air for heating, ventilation and air conditioning $19,058 $28,785 - - $19,058
-
MMBtu
- - -
06 2.2437: Recover waste heat from equipment $6,087 $4,340 - - $6,087
-
MMBtu
- - -
07 2.4226: Use / purchase optimum sized compressor $11,246 $5,000 $11,246
255,600
kWh
- - - - -
08 3.4114: Replace city water with recycled water via cooling tower $5,891 $4,000 $(-264.0)
(-6,000)
kWh
$(-129.0)
-
kW-mo/yr
- $6,716
-
Tgal
$(-432.0) -
TOTAL RECOMMENDED $89,480 $59,650 $10,982
249,600
kWh
$(-129.0)
-
kW-mo/yr
$67,750
-
MMBtu
$6,716
-
Tgal
$(-432.0) $4,593
-
Tgal
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs