ITAC Assessment: LE0306
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ITAC Assessment: LE0306
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Assessment Year 2010
Principal Product Aluminum powder
NAICS 331314: Secondary Smelting and Alloying of Aluminum
SIC 3399: Primary Metal Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 19
Plant Area 75,000
ft2
Annual Production 100,000
units
Production Hrs. Annual 8,400
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $290,817 5,593,200
kWh
Electricity Demand $82,020 11,051
kW-mo/yr
Natural Gas $499,782 40,409
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $115,249 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.4226: Use / purchase optimum sized compressor $75,618 $68,000 $21,288
343,361
kWh
$4,330
-
kW-mo/yr
- $50,000
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $25,392 $12,700 $21,172
415,133
kWh
$4,220
-
kW-mo/yr
- -
03 2.1233: Analyze flue gas for proper air/fuel ratio $12,691 $10,000 - - $12,691
-
MMBtu
-
04 2.4235: Remove or close off unneeded compressed air lines $1,549 $1,800 $1,444
23,238
kWh
$105
-
kW-mo/yr
- -
TOTAL RECOMMENDED $115,249 $92,500 $43,904
781,732
kWh
$8,654
-
kW-mo/yr
$12,691
-
MMBtu
$50,000
TOTAL IMPLEMENTED - - - - - -
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs