| Assessment Year | 2006 |
|---|---|
| Principal Product | Specialty Glass |
| NAICS | 327212: Other Pressed and Blown Glass and Glassware Manufacturing |
| SIC | 3229: Pressed and Blown Glass and Glassware, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 250 |
| Plant Area |
250,000
ft2
|
| Annual Production | 45,000,000
lb
|
| Production Hrs. Annual | 8,600
hrs
|
| Location (State) | Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $441,617 | 26,632,800 |
kWh
|
$0.017 |
| Electricity Demand | $381,905 | 45,792 |
kW-mo/yr
|
$8.34 |
| Electricity Fees | $6,142 | - |
|
- |
| Natural Gas | $1,335,365 | 193,270 |
MMBtu
|
$6.91 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $179,265 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $17,001 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7314: Reduce ventilation air | $92,067 | $50,000 |
$10,689
521,406
kWh
|
$5,955
-
kW-mo/yr
|
$75,423
-
MMBtu
|
- | - | - | |
| 02 | 2.4226: Use / purchase optimum sized compressor | $13,276 | $18,000 |
$9,276
452,501
kWh
|
$4,000
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.2437: Recover waste heat from equipment | $9,180 | $18,000 |
$(-124.0)
(-6,036)
kWh
|
$(-166.0)
-
kW-mo/yr
|
$9,470
-
MMBtu
|
- | - | - | |
| 04 | 2.4239: Eliminate or reduce compressed air usage | $723 | $723 |
$93
4,520
kWh
|
$630
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 4.514: Re-arrange equipment layout to reduce handling costs | $10,650 | $5,000 | - | - | - | - | $6,250 | $4,400 | |
| 06 | 2.1233: Analyze flue gas for proper air/fuel ratio | $2,350 | $3,430 | - | - |
$2,350
-
MMBtu
|
- | - | - | |
| 07 | 2.2449: Recover heat from exhausted steam, hot air or hot water | $23,249 | $11,746 | - | - |
$23,249
-
MMBtu
|
- | - | - | |
| 08 | 2.2449: Recover heat from exhausted steam, hot air or hot water | $16,069 | $19,441 | - | - |
$10,988
-
MMBtu
|
$5,081
-
Tgal
|
- | - | |
| 09 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $2,941 | - | - |
$2,941
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.2136: Install / repair insulation on steam lines | $846 | $700 | - | - |
$846
-
MMBtu
|
- | - | - | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,266 | $3,139 |
$2,082
101,550
kWh
|
$1,184
-
kW-mo/yr
|
- | - | - | - | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,986 | $50 |
$1,904
92,880
kWh
|
$1,082
-
kW-mo/yr
|
- | - | - | - | |
| 13 | 2.7131: Add area lighting switches | $524 | $1,200 |
$524
23,856
kWh
|
- | - | - | - | - | |
| 14 | 2.7124: Make a practice of turning off lights when not needed | $1,138 | $200 |
$698
34,056
kWh
|
$440
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $179,265 | $131,629 |
$25,142
1,224,733
kWh
|
$16,066
-
kW-mo/yr
|
$122,326
-
MMBtu
|
$5,081
-
Tgal
|
$6,250 | $4,400 | ||
| TOTAL IMPLEMENTED | $17,001 | $22,612 |
$3,955
192,914
kWh
|
$2,730
-
kW-mo/yr
|
$10,316
-
MMBtu
|
- | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs