ITAC Assessment: NC0337
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ITAC Assessment: NC0337
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Assessment Year 2006
Principal Product Specialty Glass
NAICS 327212: Other Pressed and Blown Glass and Glassware Manufacturing
SIC 3229: Pressed and Blown Glass and Glassware, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 250
Plant Area 250,000
ft2
Annual Production 45,000,000
lb
Production Hrs. Annual 8,600
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $441,617 26,632,800
kWh
Electricity Demand $381,905 45,792
kW-mo/yr
Electricity Fees $6,142 -
Natural Gas $1,335,365 193,270
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $179,265 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $17,001

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Administrative Changes Savings
01 2.7314: Reduce ventilation air $92,067 $50,000 $10,689
521,406
kWh
$5,955
-
kW-mo/yr
$75,423
-
MMBtu
- - -
02 2.4226: Use / purchase optimum sized compressor $13,276 $18,000 $9,276
452,501
kWh
$4,000
-
kW-mo/yr
- - - -
03 2.2437: Recover waste heat from equipment $9,180 $18,000 $(-124.0)
(-6,036)
kWh
$(-166.0)
-
kW-mo/yr
$9,470
-
MMBtu
- - -
04 2.4239: Eliminate or reduce compressed air usage $723 $723 $93
4,520
kWh
$630
-
kW-mo/yr
- - - -
05 4.514: Re-arrange equipment layout to reduce handling costs $10,650 $5,000 - - - - $6,250 $4,400
06 2.1233: Analyze flue gas for proper air/fuel ratio $2,350 $3,430 - - $2,350
-
MMBtu
- - -
07 2.2449: Recover heat from exhausted steam, hot air or hot water $23,249 $11,746 - - $23,249
-
MMBtu
- - -
08 2.2449: Recover heat from exhausted steam, hot air or hot water $16,069 $19,441 - - $10,988
-
MMBtu
$5,081
-
Tgal
- -
09 2.3131: Reschedule plant operations or reduce load to avoid peaks $2,941 - - $2,941
-
kW-mo/yr
- - - -
10 2.2136: Install / repair insulation on steam lines $846 $700 - - $846
-
MMBtu
- - -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $3,266 $3,139 $2,082
101,550
kWh
$1,184
-
kW-mo/yr
- - - -
12 2.7142: Utilize higher efficiency lamps and/or ballasts $2,986 $50 $1,904
92,880
kWh
$1,082
-
kW-mo/yr
- - - -
13 2.7131: Add area lighting switches $524 $1,200 $524
23,856
kWh
- - - - -
14 2.7124: Make a practice of turning off lights when not needed $1,138 $200 $698
34,056
kWh
$440
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $179,265 $131,629 $25,142
1,224,733
kWh
$16,066
-
kW-mo/yr
$122,326
-
MMBtu
$5,081
-
Tgal
$6,250 $4,400
TOTAL IMPLEMENTED $17,001 $22,612 $3,955
192,914
kWh
$2,730
-
kW-mo/yr
$10,316
-
MMBtu
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs