ITAC Assessment: NC0331
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ITAC Assessment: NC0331
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Assessment Year 2006
Principal Product fabricated metal structures
NAICS 332312: Fabricated Structural Metal Manufacturing
SIC 3449: Miscellaneous Structural Metal Work
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 214,000
ft2
Annual Production 800,000
lb
Production Hrs. Annual 2,500
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $57,841 1,509,630
kWh
Electricity Demand $40,165 5,467
kW-mo/yr
Electricity Fees $3,765 -
LPG $29,500 1,551
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $54,180 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,463

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings LPG Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.4226: Use / purchase optimum sized compressor $1,898 - $1,898
35,776
kWh
- - - - -
02 2.3131: Reschedule plant operations or reduce load to avoid peaks $7,341 $500 $4,233
-
kWh
$2,894
-
kW-mo/yr
$214 - - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $1,010 $50 $462
11,896
kWh
$268
-
kW-mo/yr
- - - $280
04 2.7142: Utilize higher efficiency lamps and/or ballasts $919 $803 $362
9,953
kWh
$557
-
kW-mo/yr
- - - -
05 2.1331: Burn a less expensive grade of fuel $11,070 $25,000 - - - $11,070
-
MMBtu
- -
06 2.2437: Recover waste heat from equipment $1,252 $3,726 - - - $1,252
-
MMBtu
- -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $211 $100 $137
2,585
kWh
$74
-
kW-mo/yr
- - - -
08 4.322: Eliminate old stock and modify inventory control $30,479 $21,000 - - - - $14,900 $15,579
TOTAL RECOMMENDED $54,180 $51,179 $7,092
60,210
kWh
$3,793
-
kW-mo/yr
$214 $12,322
-
MMBtu
$14,900 $15,859
TOTAL IMPLEMENTED $1,463 $3,826 $137
2,585
kWh
$74
-
kW-mo/yr
- $1,252
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings LPG Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs