| Assessment Year | 2005 |
|---|---|
| Principal Product | Interior packaging materials |
| NAICS | 322211: Corrugated and Solid Fiber Box Manufacturing |
| SIC | 2671: Packaging Paper and Plastics Film, Coated and Laminated |
| Sales Range | $10 M to 50M |
| # of Employees | 60 |
| Plant Area |
125,000
ft2
|
| Annual Production | 12,500,000
lb
|
| Production Hrs. Annual | 4,000
hrs
|
| Location (State) | Virginia |
| View Case Study | |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $47,002 | 1,498,400 |
kWh
|
$0.031 |
| Electricity Demand | $33,836 | 5,166 |
kW-mo/yr
|
$6.55 |
| Electricity Fees | $180 | - |
|
- |
| Natural Gas | $85,623 | 8,089 |
MMBtu
|
$10.59 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $226,329 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $152,320 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | LPG Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.431: Train operators for maximum operating efficiency | $139,400 | $9,500 | - | - | - | - | $14,400 | - | $125,000 | - | |
| 02 | 4.322: Eliminate old stock and modify inventory control | $8,353 | $2,650 |
$243
5,608
kWh
|
$165
-
kW-mo/yr
|
- |
$5,445
-
MMBtu
|
- | - | $2,500 | - | |
| 03 | 4.111: Add equipment/ operators to reduce production bottleneck | $74,009 | $100,000 |
$4,328
100,000
kWh
|
$5,700
-
kW-mo/yr
|
$1,481
-
MMBtu
|
- | - | $62,500 | - | - | |
| 04 | 2.4151: Develop a repair/replace policy | $573 | - |
$309
7,152
kWh
|
$264
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 05 | 2.2122: Install / repair insulation on condensate lines | $2,592 | $821 | - | - |
$2,592
-
MMBtu
|
- | - | - | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $462 | $100 |
$640
14,800
kWh
|
$422
-
kW-mo/yr
|
- | - | $(-300.0) | - | - | $(-300.0) | |
| 07 | 2.4239: Eliminate or reduce compressed air usage | $723 | $298 |
$436
10,080
kWh
|
$287
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $217 | $2,000 |
$131
3,017
kWh
|
$86
-
kW-mo/yr
|
- | - | - | - | - | - | |
| TOTAL RECOMMENDED | $226,329 | $115,369 |
$6,087
140,657
kWh
|
$6,924
-
kW-mo/yr
|
$4,073
-
MMBtu
|
$5,445
-
MMBtu
|
$14,100 | $62,500 | $127,500 | $(-300.0) | ||
| TOTAL IMPLEMENTED | $152,320 | $15,369 |
$1,759
40,657
kWh
|
$1,224
-
kW-mo/yr
|
$2,592
-
MMBtu
|
$5,445
-
MMBtu
|
$14,100 | - | $127,500 | $(-300.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | LPG Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs