| Assessment Year | 2005 |
|---|---|
| Principal Product | Yarn for carpets |
| NAICS | 313110: Fiber, Yarn, and Thread Mills |
| SIC | 2281: Yarn Spinning Mills |
| Sales Range | $10 M to 50M |
| # of Employees | 190 |
| Plant Area |
267,000
ft2
|
| Annual Production | 11,000,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $740,407 | 18,104,400 |
kWh
|
$0.041 |
| Electricity Demand | $225,740 | 56,435 |
kW-mo/yr
|
$4.00 |
| Electricity Fees | $200 | - |
|
- |
| Fuel Oil #6 | $207,120 | 40,632 |
MMBtu
|
$5.10 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $65,696 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $44,036 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Fuel Oil #6 Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1133: Adjust burners for efficient operation | $1,809 | $2,000 | - | - |
$1,809
-
MMBtu
|
- | - | |
| 02 | 2.2437: Recover waste heat from equipment | $19,522 | $27,100 |
$(-1,937.0)
(-47,247)
kWh
|
$(-379.0)
-
kW-mo/yr
|
$21,838
-
MMBtu
|
- | - | |
| 03 | 2.4151: Develop a repair/replace policy | $4,681 | $1,000 |
$3,916
95,500
kWh
|
$765
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.6218: Turn off equipment when not in use | $6,753 | - |
$6,753
164,700
kWh
|
- | - | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $7,156 | $1,000 |
$5,988
146,057
kWh
|
$1,168
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.7124: Make a practice of turning off lights when not needed | $18,604 | - |
$15,567
379,673
kWh
|
$3,037
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.7241: Install outside air damper / economizer on hvac unit | $2,151 | $2,000 |
$2,041
49,779
kWh
|
$110
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.7228: Avoid introducing hot, humid, or dirty air into hvac system | $1,126 | - |
$374
9,126
kWh
|
$752
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,138 | $417 |
$1,789
43,633
kWh
|
$349
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.2136: Install / repair insulation on steam lines | $933 | $300 | - | - |
$933
-
MMBtu
|
- | - | |
| 11 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $823 | $100 |
$1,442
35,160
kWh
|
$281
-
kW-mo/yr
|
- | $(-600.0) | $(-300.0) | |
| TOTAL RECOMMENDED | $65,696 | $33,917 |
$35,933
876,381
kWh
|
$6,083
-
kW-mo/yr
|
$24,580
-
MMBtu
|
$(-600.0) | $(-300.0) | ||
| TOTAL IMPLEMENTED | $44,036 | $6,400 |
$36,081
879,995
kWh
|
$6,113
-
kW-mo/yr
|
$2,742
-
MMBtu
|
$(-600.0) | $(-300.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Fuel Oil #6 Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs