ITAC Assessment: NC0309
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ITAC Assessment: NC0309
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Assessment Year 2005
Principal Product Fiber optic cable
NAICS 335921: Fiber Optic Cable Manufacturing
SIC 3357: Drawing and Insulating of Nonferrous Wire
Sales Range $50
M
to 100
M
# of Employees 60
Plant Area 395,000
ft2
Annual Production 3,280,000
thousand feet
Production Hrs. Annual 4,000
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $309,111 10,792,320
kWh
Electricity Demand $231,340 23,318
kW-mo/yr
Electricity Fees $16,025 -
Natural Gas $101,066 11,426
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $118,413 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $102,813

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings By-product Production Savings
01 4.451: Add additional production shift $89,630 $5,000 $(-4,747.0)
(-939,110)
kWh
$92,536
-
kW-mo/yr
$1,841 - - - -
02 2.7232: Replace existing hvac unit with high efficiency model $9,148 $21,000 $2,546
88,922
kWh
$5,902
-
kW-mo/yr
- - $700 - -
03 3.1182: Make a new by-product $15,600 $1,000 - - - - - - $15,600
04 2.4226: Use / purchase optimum sized compressor $2,268 $6,500 $2,268
79,200
kWh
- - - - - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,767 $100 $1,343
46,880
kWh
$1,324
-
kW-mo/yr
- $(-600.0) - $(-300.0) -
TOTAL RECOMMENDED $118,413 $33,600 $1,410
(-724,108)
kWh
$99,762
-
kW-mo/yr
$1,841 $(-600.0) $700 $(-300.0) $15,600
TOTAL IMPLEMENTED $102,813 $32,600 $1,410
(-724,108)
kWh
$99,762
-
kW-mo/yr
$1,841 $(-600.0) $700 $(-300.0) -
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs