| Assessment Year | 2004 |
|---|---|
| Principal Product | Copper and tin powdered metal |
| NAICS | 331420: Copper Rolling, Drawing, Extruding, and Alloying |
| SIC | 3399: Primary Metal Products, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 90 |
| Plant Area |
125,000
ft2
|
| Annual Production | 24,000,000
lb
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $267,955 | 9,832,224 |
kWh
|
$0.027 |
| Electricity Demand | $177,347 | 18,798 |
kW-mo/yr
|
$9.43 |
| Electricity Fees | $13,893 | - |
|
- |
| Natural Gas | $593,912 | 74,381 |
MMBtu
|
$7.98 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $161,797 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $1,224 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.212: Adopt in-house material generation | $34,730 | $120,000 |
$(-4,334.0)
(-158,760)
kWh
|
$(-2,136.0)
-
kW-mo/yr
|
- | - | - | $(-5,000.0) | $46,200 | |
| 02 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $20,788 | - |
$4,823
-
kWh
|
$20,136
-
kW-mo/yr
|
- | - | $(-4,171.0) | - | - | |
| 03 | 2.2414: Use waste heat from hot flue gases to preheat | $18,426 | $18,825 | - | - |
$18,426
-
MMBtu
|
- | - | - | - | |
| 04 | 3.4141: Replace the chlorination stage with an oxygen or ozone stage | $11,844 | $18,280 |
$(-105.0)
(-3,864)
kWh
|
$(-52.0)
-
kW-mo/yr
|
- |
$207
-
Tgal
|
- | - | $11,794 | |
| 05 | 2.5194: Redesign process | $73,700 | $35,000 | - | - | - | - | - | $73,700 | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,224 | $100 |
$1,370
50,200
kWh
|
$754
-
kW-mo/yr
|
- | - | $(-600.0) | - | $(-300.0) | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $1,085 | $1,385 |
$727
26,628
kWh
|
$358
-
kW-mo/yr
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $161,797 | $193,590 |
$2,481
(-85,796)
kWh
|
$19,060
-
kW-mo/yr
|
$18,426
-
MMBtu
|
$207
-
Tgal
|
$(-4,771.0) | $68,700 | $57,694 | ||
| TOTAL IMPLEMENTED | $1,224 | $100 |
$1,370
50,200
kWh
|
$754
-
kW-mo/yr
|
- | - | $(-600.0) | - | $(-300.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs