| Assessment Year | 2004 |
|---|---|
| Principal Product | plastic bagging and sheeting |
| NAICS | 326113: Unlaminated Plastics Film and Sheet (except Packaging) Manufacturing |
| SIC | 3081: Unsupported Plastics Film and Sheet |
| Sales Range | $10 M to 50M |
| # of Employees | 98 |
| Plant Area |
80,000
ft2
|
| Annual Production | 34,000,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $268,791 | 10,086,600 |
kWh
|
$0.027 |
| Electricity Demand | $208,632 | 22,188 |
kW-mo/yr
|
$9.40 |
| Electricity Fees | $15,907 | - |
|
- |
| Natural Gas | $17,717 | 2,106 |
MMBtu
|
$8.41 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $464,143 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $460,761 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.111: Add equipment/ operators to reduce production bottleneck | $418,000 | $275,000 | - | - | - | - | $(-2,000.0) | - | $420,000 | |
| 02 | 2.8114: Change rate schedules or other changes in utility service | $38,998 | $1,000 | - |
$38,998
-
kW-mo/yr
|
- | - | - | - | - | |
| 03 | 2.4151: Develop a repair/replace policy | $1,352 | $1,030 |
$911
34,235
kWh
|
$441
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,143 | $1,622 |
$770
28,953
kWh
|
$373
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.2437: Recover waste heat from equipment | $3,382 | $9,255 |
$2,427
91,250
kWh
|
$955
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $373 | $100 |
$548
20,586
kWh
|
$265
-
kW-mo/yr
|
- | $(-240.0) | - | $(-200.0) | - | |
| 07 | 2.6214: Shut off pilots in standby equipment | $895 | $2,195 | - | - |
$631
-
MMBtu
|
- | $264 | - | - | |
| TOTAL RECOMMENDED | $464,143 | $290,202 |
$4,656
175,024
kWh
|
$41,032
-
kW-mo/yr
|
$631
-
MMBtu
|
$(-240.0) | $(-1,736.0) | $(-200.0) | $420,000 | ||
| TOTAL IMPLEMENTED | $460,761 | $280,947 |
$2,229
83,774
kWh
|
$40,077
-
kW-mo/yr
|
$631
-
MMBtu
|
$(-240.0) | $(-1,736.0) | $(-200.0) | $420,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs